15TPH Falling Film Multi Evaporator System For Orange Juice Concentrator

15TPH 5-effects structure Falling Film Evaporator for pineapple juice concentrator

Falling Film Evaporator

Application: Dual-& triple-purpose Filling Film Evaporator is commonly used in low temperature concentration in industries such as: dairy, glucose, starch, pharmacy, chemicals, biochemical project, environmental protection project, and waste liquid recycle. .

System composition:

Evaporating machine, dispenser, cooling machine hot pressure pump, sterilizer, warm keeping pipe, vacuum system, drainage system, liquid exchanging pump, gas separating tank,operation platform, measuring appliance cabinets, and valves and pipes etc. .

Manufacturing standard:

1. The designing and manufacturing of machine is up to national standard GB151, reliable, and endurable. .

2. The surface in touch with the product is made of SUS304 stainless steel 2B.The inner wall of the falling film pipe adopts precision rolling treatment which smooths the inner wall. To keep the smooth finish of its original color and clearness, the lamination process are adopted,and we only polish the welding line evenly and nearly, and the joint polish ≤1.6μm. .

3.All stainless active joints adopt English size, butterfly valve is followed from the imported, round screw. The sealing ring and inner apron of butterfly valve is made in EPDM.

Main characteristics:

1. The whole set of this machine is fine in design, steady in working, high in efficiency, energy-saving, and low in steam cost. .

2. High concentration proportion, falling film vaporization and forced recycle make the dense liquid easily flow and vaporized, so as to shorten the time. .

3. Special design can be exchanged easily through simple operation to fit to product different productions. .

4. Low evaporating temperature, part of the second step steam is absorbed into single effect evaporating machine by spraying hot pressure pump to make full use of heat, the liquid warmly heated, so the machine suits to concentrate heat sensitive materials. .

5. The material is sprayed in the evaporating machine through the top, the forced filming evenly place the liquid in the film pipe inside the evaporating machine, which greatly increase the heat transferring speed and evaporating, so to stop "inner wall drying". .

6. The liquid, after steam and gas dispensing in the bottom of the evaporating machine, enters the dispenser to dispense again, which enforces the effect, and make the whole equipment flexible in operation. .

7. The equipment adopts vertical standing and compact construction taking little space, simple layout, which stands for developing trend of the large scale set evaporating equipment. .

8. Continuously inputting material, the liquid enters the equipment by one step can reach the required density. .

9. The two steps of sterilizing and condensing can finish in one-step, short material heating time, fit to condense the heat sensitive liquid. .

10. The CIP cleaning pipe in the equipment can realize the cleaning in spot. The whole set is simple operated and no dead angles. .

11.Special constructed cooling machine can operate normally in cooling water temperature of 30℃ or even higher. .

12.The motor control is realized by controlling cabinet and the automatic controlling system can be fixed to the order. .

13.Condenser specialized pump is with reliable seal, steady performance, needing little maintain, and smooth operation.

14.The equipment can operate eight hours continually without cleaning

Technical parameters (evaporation according to the customer need to design)

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.