Film Deposition Multiple Effect Evaporator For Food Industry Processing

Manufacture and sale of film deposition equipment for food industry processing Fruit Juice Processing Machines

Evaporator is very important in vegetable and fruit processing industry. Falling film evaporators and rising film evaporators are used to process dairy products, prepare concentrated fruit juices and other sensitive products by rapid operation without exposing these products to high temperatures that may affect their quality.
Our evaporator series includes falling film evaporator and rising film evaporator, including five effect falling film evaporator, forced circulation evaporator, double effect forced circulation evaporator and double effect evaporator. We also provide simple multi effect evaporator, and finally use hot steam recompression and mechanical steam recompression to save energy.

Falling Film Concentrator for AppleJuice

1.Design requirements
1.Material: Apple clear juice, peach clear juice , or pear clear juice, or similar juice.
2. Evaporating capacity: 4T/h, material inlet: 5t/h
3. material original concentration: 6~10%

2.Designed parameter

3. Application
This equipment is widely used in the luquid material concentrating, like milk, glucose, oligosaccharides, sorbitol, fruit and vegetable juice. And there is a wide range of applications on the concentrating of aqueous solution and organic solvent solution in the area of food processing, pharmacy, grain processing, beverage ,light industry, environmental protection as well as the chemical industry etc.

Jam and jam are one of the most popular breakfast foods on the market. However, their handling is very complex and needs to be handled under strict regulations. We have high-end equipment that can make transparent and block jam and jam: from kettle to storage system, as well as equipment for mixing, vacuum packaging and filling glass cans.
In addition, we also provide sugar powder feeding screw conveyor, diaphragm pump for feeding fruit mud or concentrate, and silo dumper for diced fruit. We can produce jam and jam from fresh fruit and concentrated fruit.

4. Features

1). Uniformity Steam heating: it has the characteristics of high heat transfer efficiency and short heating time.

2). Evenly distributation of materials: Material are evenly distributed in the evaporator heating tube by the distribution device, materials, under the action of gravity and vacuum induction and its airflow, flow from top to bottom in film-like form, and are evaporated in the process of movement through heat exchanging with the heating steam of heating tube outer wall.

3). Vacuum evaporating: The evaporation works under the vacuum condition, and in a relative low evaporating temperate, thus it is not easy to lead to the scale formation in evaporator.

4). CIP cleaning: This machine is equipped with CIP cleaning head, and easy to clean whole machine, dead-zone free.

5). Continiously working: Materials are continiously feeded and discharged.

5. Equipment configuration list

6. Working process:

The primary steam firstly enters into the first stage heating chamber to heat the materials, and in the vacuum condition, injects into first stage evaporating chamber through tubes, the materials return back to heating room through curve, and are heated again then injected to evaporating section, and form the circular. When the material liquid is sprayed into the evaporation chamber and nebulized, moisture is quickly evaporated, and the evaporated second steam enters to the second stage heating chamber to heat the material, and in the vacuum condition, injects into second stage evaporating chamber through tubes, the materials return back to heating room through curve, and are heated once more then injected to evaporating section, and form the circular. Then the material liquid is sprayed into the evaporation chamber and nebulized, moisture is quickly evaporated, and the evaporated third steam enters to the third stage heating chamber to heat the material and finally the steam goes into the condensor, and cooled by tap water into condensate water, and discharged tilll it reaches hlaf of the sight glass.

The moisture in the liquid material is continiously evaporated and concentration is increased to the expected rate and discharged from outlet.

The cooling water temperature will be increased to 30 -40 degree after the condenser exchanging, and sent to the water resource for whole plant usage or cooling tower recycling .

Mixed evaporator
Our multifunctional evaporator series can handle ultra-high temperature products with high viscosity and difficult to process. The mixed evaporator releases the best function of our forced circulation evaporator. It uses a series of multi effect evaporators for upward forced flow recirculation in tomato concentrate and vertical shell and tube heaters. Each effect basically includes: a vertical tube nest; Liquid gas separation chamber and recirculation pump.

Features and advantages
Reduce energy consumption
It has the advantages of fast cleaning speed, simple operation and less maintenance, which greatly reduces the cost
Reduce the holding time, especially in the case of high concentration and greater thermal damage
The special inducer ensures very high efficiency in special working environment and prevents cavitation in other units
Improve the sensory characteristics of output products to achieve the highest quality of viscous products

Options and models
Forced circulation evaporator

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.