Automatic Control Heat Transfer Mechanical Vapour Recompression Evaporator

25TPH 4-effects, 5-flow stages structure Falling Film Evaporator for clear apple juice concentrator

Falling film evaporator
Scope of application: Applicable to the food, pharmaceutical, chemical, biological, environmental protection, waste recycling and other sectors of the low-temperature continuous evaporation and concentration, this evaporator has characteristics of high heat transfer efficiency, short heating time of materials etc, so especially suitable for heat-sensitive, foaming material etc.

Equipment composition:The evaporator, separator, condenser, heat pressure pump, vacuum pump, product liquid pump, condensate pump, operating platform, instrument and valve pipeline system etc.

1. Product introduction

The four-stages falling film evaporator we provide can be used for the processing of different products. It is suitable for the evaporating and concentrating of fruit juice or other heat sensitive liquid product, continuously material feeding and discharging. After one time of passing through this equipment, the juice can be processed to be the expected concentration.

This whole system is featured in reasonable design, stable running, high working efficiency and energy saving.
2. Main technical parameter:

3. Main features:

3.1 The whole system is designed and manufactured as to National Standard GB 151, featured in high strength and durability.

3.2 The evaporator, segregator, and the condenser are all adopting the vertical floor type structure. After the product is separated into steam and liquid at the bottom of the evaporator, it will enter into the segregator for second time separating, and enhances the separating effect, to make the whole equipment be better in operating flexibility. There are the quick-open manual hand hole and checking opening for inspecting and repairing.

3.3 The underground type anchor fixed flange and fasteners( carbon steel material) are used for the falling film chamber, separating chamber and the condenser chamber, they are tidy in appearance.

3.4 There is the product distributing device on the top of evaporator, to make sure the liquid product is evenly distributed on each heat exchange tube, and form into the film shape, it can greatly improve the heat transfer coefficient, increase the rate of evaporation, at the same time also can prevent the dry wall phenomenon.

3.5 This evaporator adopts the 4-effects 5-flow stages structure, and double flowing layers for 4-effects, twice film forming concentrating, it increases the product flow quantity on surrounding area, to prevent the tube-burning phenomenon.

3.6 Continuous product feeding and discharging, one time passing through the equipment, it can reach the expect concentrate rate.

3.7 There is also the CIP cleaning device, it can completely clean the upper part of the separating chamber, lower part of the falling film chamber and whole system. It can achieve the

3.8 It uses the PLC to achieve the automatic control on the sterilizing temperature, and product discharging concentrating rate. Main components of control system are from International famous brand.

3.9 This equipment is suitable to be used in the hot water condition, as it has the special structured condenser, and can run in the status of cooling water in 30℃ or higher temperature.

3.10 The special designed concentrating pump is equipped and it is reliable in sealing, stable in performance, minimal in maintenance times, and stable in operation.

4. Manufacturing instructions

4.1 This machine system is designed, manufactured and inspected according to China Standard QB/T1163-91.

4.2 All the contacting material with product, second stage steam, condensate water are using SUS 304 material plate, the plate surface smoothness can reach to be 2B grade. The inner tubes of falling film chamber are precision rolling treated, making the inner wall to be more smooth.

4.3 To protect the original fitness of the stainless steel plate, we adopt the laminating technology, and only polish the welding line. Polishing lines even and neat, free from defects such as burns, abrasions, surface roughness Ra ＜1.6 um.

4.4 All stainless steel hinged adopts British inch size articulated, butterfly valve is imitation imports type. Circle type thread is used. Material for inner rubber gasket of sealing ring and butterfly is EPDM.

4.5 The flange, bolt, nut, platform rail and steel staircase handrail are all made of stainless steel material.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.