
5000LPH fruit juice mixing and sterilizing plant from 220L concentrated juice or juice powder
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2 tons per day – 1000 tons per day |
End product package | Pre-pak pouch, plastic bag, gable top bag, plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of energy drink and tea beverage line.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
Energy drink, juice and tea beverage line: sugar dissolving, ingredients mixing and emulsifying, homogenization, sterilizing(plate type pasteurizer or tubular sterilizer), homogenization, filling.
Other process may use is: dilution, extracting, cooking/heating, grinding, homogenization, degassing and filling etc, which can be manufactured into various fruit juice, tea, food functional drinks
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-ETJ |
Capacity | 3000-20000BPH |
Raw material | Vitamins ,Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Energy drink, fruit juice, tea beverage, functional beverage |
Shelf life | 180-365days |
Final product package | PET bottle, aluminium cans, tin cans, standup pouch etc. plastic bag, Gable top bag, Plastic cup, glass bottle, etc. |
Filling volume | 200ml, 350ml, 450ml, 500ml, 1L, 1.5L etc |
Certification: | ISO9001/CE/SGS |
Flow No. | Name | Model | Main technical parameter | Unit | QTY |
A | Blending unit | ||||
A-1 | Emulsification tank | 500L | SUS316 stainless steel for material contacting part, other parts using SUS 304, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special designed sugar funnel | PCS | 1 |
A-2 | Centrifugal pump | 10T/H | SUS316 stainless steel for material contacting part, others part using 304, 24 meters lift, mechanical seal, ABB motor | PCS | 1 |
A-3 | Twin tube filter | 10T/H | SUS316 stainless steel for material contacting part, 200 mesh, stainless steel filter net, twin tubes | PCS | 1 |
A-4 | Dissolving platform | SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mm | PCS | 1 | |
B | Blending unit | ||||
B-1 | Inverted screw pump | 3T/H | Inverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SUS316L stainless steel | PCS | 1 |
B-2 | Blending tank | 3000L | single layer,SUS316 stainless steel for material contacting part, others using SUS 304, off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valve | PCS | 3 |
B-3 | Centrifugal pump | 5T/H | SUS316 stainless steel for material contacting part, others using SUS 304, pump head is 36 lift, mechanical seal, ABB motor | PCS | 1 |
B-4 | Twin tube filter | 5T/H | SUS316 stainless steel, 40 mesh, stainless steel filter net, twin tube | PCS | 1 |
B-5 | blending platform | SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mm | PCS | 1 | |
C | Sterilizing filling unit | ||||
C-1 | Tubular sterilizer | Q=3.5T/h | SUS316 stainless steel for material contacting part, tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→70℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning system | set | 1 |
C-2 | vacuum degasser | Q=3.5T/h | SUS316 stainless steel for material contacting part, others using SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control | pcs | 1 |
C-3 | homogenizer | Q=3.5T/h | SUS316 stainless steel for material contacting part, others using SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control | pcs | 1 |
C-4 | High position tank | 500L | SUS316 stainless steel for material contacting part, SUS304 stainless steel, airtight manhole, digital display thermometer, CIP cleaning ball, with high mounted tank legs | PCS | 1 |
D | Hot water unit | ||||
D-1 | hot water tank | V=3000L | SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder | pcs | 1 |
D-2 | centrifugal pump | Q=10T/h | SUS304, lift 24 meters, mechanical seal | pcs | 1 |
D-3 | palte heater | Q=10T/h | SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃ | set | 1 |
D-4 | temperature control system | UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument | set | 1 | |
E | CIP unit | ||||
E | CIP system | Q=10t/h | SUS304, union type CIP system,0.8T*3,UK Spirax sarco reducing valve, trap system | pcs | 1 |
R | CIP return pump | 20T/H | SUS316L, 24m lift, mechanical seal, ABB motor | pcs | 1 |
F | Installation part | ||||
F-1 | product piping system | CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard | set | 1 | |
F-2 | power piping system | including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized ) and compressed air pipeline(carbon steel pipe), and also needed valves, meters, not including the insulation of the pipes, buyer need to connect main pipe to required position | set | 1 | |
F-3 | electrical distribution cabinets | including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS304 | set | 1 | |
F-4 | electric distributing system | All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment | set | 1 | |
F-5 | installation and commissioning cost | installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc) | set | 1 |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.