
4000LPH full automatic green Tea drink Processing equipments with operating platform
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2 tons per day – 1000 tons per day |
End product package | Pre-pak pouch, plastic bag, gable top bag, plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying various kinds of energy drink and tea beverage line.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
Energy drink, juice and tea beverage line: sugar dissolving, ingredients mixing and emulsifying, homogenization, sterilizing(plate type pasteurizer or tubular sterilizer), homogenization, filling.
Other process may use is: dilution, extracting, cooking/heating, grinding, homogenization, degassing and filling etc, which can be manufactured into various fruit juice, tea, food functional drinks
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-ETJ |
Capacity | 3000-20000BPH |
Raw material | Vitamins ,Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Energy drink, fruit juice, tea beverage, functional beverage |
Shelf life | 180-365days |
Final product package | PET bottle, aluminium cans, tin cans, standup pouch etc. plastic bag, Gable top bag, Plastic cup, glass bottle, etc. |
Filling volume | 200ml, 350ml, 450ml, 500ml, 1L, 1.5L etc |
Certification: | ISO9001/CE/SGS |
Flow No. | Name | Model | Main technical parameters | QTY (piece) | |||
A | Extracting and filtering system | ||||||
A-1 | Extracting tank | 600L | SUS 304, insulation, top central paddle mixer, sealed manhols, bottom outlet and discharge,oval head and bottom conical cover angle is more than 45 degree,cylinder stator full auto on-off at the discharge and the self-lock device | 2 | |||
A-2 | Centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
A-3 | Duplex cloth filter | 10T/h | SUS 304, Duplex type, 200mesh | 1 | |||
A-4 | Plate cooler | 10T/h | SUS304, three stages, temperature cooling from 95-15degree, first stage, cooling by RO water, second stage, cooling by tower water, third stage ice water | 1 | |||
A-5 | Tea water storage tank | 2000L | material SUS 304, single layer, conical cover,Airtight manhole, breathing valve, digital display thermometer | 1 | |||
A-6 | Centrifugal pump | 5T/H | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
A-7 | Duplex tube filter | 5T/H | SUS 304, Duplex type, 200mesh | 1 | |||
A-8 | Disk centrifuge | 3T/h | self discharge | 1 | |||
A-9 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | 2 | |||
B | Sugar desolving and storaging system | ||||||
B-1 | High speed blender | 500L | SUS304,insulation,bottom high speed emusifying head, digital display thermometer | 1 | |||
B-2 | Centrifugal pump | 10T/H | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
B-3 | Duplex tube filter | 10T/h | SUS 304, Duplex type | 1 | |||
B-4 | Plate cooler | 10T/h | SUS 304, one stage, cooling from 80 degree to 40 degree | 1 | |||
B-5 | Diatomite filter | Q=5t/h | Containing the precoat tank and precoat pump | 1 | |||
B-6 | Sugar liquor | 1500L | SUS 304, single layer, conical cover, sealed manhole, breathing value, digital display themometer | 2 | |||
B-7 | Centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
B-8 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | 1 | |||
C | Mixing system | ||||||
C-1 | Mixing tank | 3000L | SUS 304, single layer,top off-set stirring, sealed manhole, digital display themometer, conical cover | 2 | |||
C-2 | Centrifugal pump | 5T/h | SUS 304, H=24m, high-quality mechanical seal, ABB motor | 1 | |||
C-3 | Duplex cloth filter | 5T/h | SUS 304, Duplex type, 200mesh | 1 | |||
C-4 | CIP return pump | 20T/h | SUS304, lift:20m, mechanical seal | ||||
D | Sterilizing system | ||||||
D-1 | Tubular sterilizer | 3000L | Tubular type, sterilizing temperature 120 degree, 15 seconds, PLC full automatic control, hot filling | 1 | |||
E. Hot water system | |||||||
E-1 | Hot water tank | 3000L | SUS 304, insulation, conical cover, sealed manhole, breathing value, digital display themometer | 1 | |||
E-2 | centrifugal pump | 10T/h | SUS 304, H=24m, high-quality mechanical seal | 1 | |||
E-3 | Plate cooler | 10T/h | SUS304,one stage | 1 | |||
E-4 | Temperature control system | 10T/h | Spirax sarco steam reduced pressure, control system | 1 | |||
F | Semi automatic CIP system | ||||||
F-1 | Full-automatic CIP system | 3×2T | SUS 304, inner layer 316,single circuit,Germany Burkert temperature control system, America concentrate acid and alkali adding system 100L*2 tanks, automatic temperature control,and automatic acidity , Washing process automatic control, fault alarm concentrated acid/alkali tanks | 1 | |||
G | Installation system | ||||||
G-1 | Stainless steel piping unit | Including the pipe lines as well as the CIP system before the filling, follows SMS standard pipe size: ¢63,¢51,¢38 | 1 | ||||
G-2 | Power piping unit | Power line and heat preservation for the main line excluding filling system | 1 | ||||
G-3 | Electric control cabinet | Control cabinet for main line excluding filling part | 1 | ||||
G-4 | Electric wires and connecting material | Electric wires and connecting material for main line excluding filling part | 1 |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.