
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
. We have cooperated with the same occupations from domestic and international to introduce and develop many advanced procedures of manufacturing and designing.
With so many excellent staffs in technical and marketing, we are distributing in a more flexible and invigorative working surrounding development and helping our customers more success in the corresponding areas by offering better products and service.
We supply all kinds of dairy processing line, for turnkey projects, include designing, equipment manufacturing, installation, commissioning and training workers etc.
Tea Beverage Production Line with the Capacity of 3000-20000BPH
Specific Description
Taken various tea leaf, tea powder as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
Technical parameters
Raw material | tea leaf, tea powder |
End product | Tea beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
Features and advantages:
1. Processing capacity can be ranged from 3000-20000BPH.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
5. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
quipment List of 6TPH juice beverage and CSD processing line | |||||||
NO. | Flow Number | Name | Size | Brief Specification | Unit | Qty | Manufacturer |
1 | A | Hot water system | |||||
2 | A-1 | hot water tank | V=5000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator | 1 | set | BEYOND |
3 | A-2 | hot water pump | Q=10T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished | 1 | set | BEYOND |
4 | A-3 | plate heater | Q=10T/h | SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water △T1=65℃,one stage,hasp type gasket sealed | 1 | unit | BEYOND |
5 | A-4 | temperature control unit | Q=10T/h | German Burket steam adjusting valve, Spirax Sarco steam pressure reducer, German temperature sensor, China famous brand pneumatic three way two set valve | 1 | set | BEYOND |
6 | subtotal | ||||||
7 | B | accessory material prepare and adding system | |||||
8 | B-1 | high speed mixing tank | V=1000L | SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation | 1 | pcs | BEYOND |
9 | B-2 | high speed emulsification tank | V=1000L | SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation | 1 | pcs | BEYOND |
10 | B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
11 | B-4 | circulation pump | Q=10T/H | SUS304 stainless steel,pump lift 36M, Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
12 | B-5 | platform for mixing material | SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface | 1 | pcs | BEYOND | |
13 | B-6 | duplex filter | Q=10T/H | SUS304,tube type,100M | 1 | pcs | BEYOND |
14 | B-7 | plate cooler | Q=10T/H | SUS304,A3 supporter,out cladding is stainless steel, temperature difference △T1=50℃,one stage, cool by tower water, hasp type gasket sealed | 1 | pcs | BEYOND |
15 | subtotal | ||||||
16 | C | blending and prepare unit | |||||
17 | C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable | 1 | pcs | BEYOND |
18 | C-2 | acid tank | V=1000L | SUS304 stainless steel, single layer tank, conical cover, vertical agitator | 1 | pcs | BEYOND |
19 | C-3 | circulation pump | Q=5T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
20 | C-4 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet | 3 | pcs | BEYOND |
21 | C-5 | circulation pump | Q=10T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
22 | C-6 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
23 | C-7 | duplex filter | Q=10T/H | SUS304,bag filter,10μ | 1 | pcs | BEYOND |
24 | C-8 | duplex filter | Q=10T/H | SUS304,bag filter,5μ | 1 | pcs | BEYOND |
25 | subtotal | ||||||
26 | D | pasteurizer,degassor and homogenizer unit | |||||
27 | D-1 | plate type sterilizer | Q=6T/h | product inlet 25~30℃-homogenization(65℃)-steurization(95℃,15s)-product outlet (25~30℃), PID semi-auto control | 1 | pcs | BEYOND |
28 | D-2 | homogeninzer | Q=6T/h | working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box | 1 | pcs | BEYOND |
29 | subtotal | ||||||
30 | E | Carbon dioxide mixing system | |||||
31 | E-1 | storage tank | V=2000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet | 3 | pcs | BEYOND |
32 | E-2 | circulation pump | Q=10T/h | SUS304 stainless steel,pump lift 24M, Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
33 | E-3 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Mechanical Seal,Inner Shell Bright-Polished | 1 | pcs | BEYOND |
34 | E-4 | Carbon dioxide mixing system | Q=6T/h | sus304, sugar and water is 1:4, gas percentage adjustable, outlet temperature 4℃, with full auto control unit, with feed pump | 1 | unit | OUTSOURCE |
35 | filling and after packaging | 1 | unit | CUSTOMER | |||
36 | subtotal | ||||||
37 | F | semi-automatic one lines CIP system | |||||
38 | F-1~7 | semi-automatic one line CIP system | 3×1500L | Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 100L×2,semi-automatic,one line | 1 | unit | BEYOND |
39 | subtotal | ||||||
40 | G | ACCESSORY EQUIPMENTS | |||||
41 | G-1-1 | chiller | 60000kcal | air-cooled compressor,with fron as chilling medium,60000Kcal,with ice water pool and pump | 1 | pcs | BEYOND |
42 | G-2 | steam boiler | Q=2500kg/h | 2500kg/H, working pressure 12bars, diesel oil for fuel | 1 | pcs | BEYOND |
43 | subtotal | ||||||
44 | H | installation part | |||||
45 | H-1 | product piping system | include CIP pipes, product pipes and valves and meters for the equipments supplied by BEYOND, include the stainless steel pipes, pipes of the CIP system | 1 | unit | BEYOND | |
46 | H-2 | power piping system | include all pipes for steam,tap water, compressed air, pipes and valves,buyer collect all power pipes to inside of pre-processing workshop by 1 meter, seller collec the pipes from buyer's pipes to seller's pipes(not include insulation) | 1 | unit | BEYOND | |
47 | H-3 | electric control box | include power electric control boxes and control boxes at site(stainless steel) in the pre-processing workshop, not include control box of the homogeninzer, include the CIP control box, buyer connect the electricity to seller's main electric control box | 1 | unit | BEYOND | |
48 | H-4 | electric installation material | all electric installation material for all equipments from BEYOND | 1 | unit | BEYOND | |
49 | H-5 | package and carrier cost | to shanghai port | 1 | unit | BEYOND | |
50 | H-6 | installation and commissioning cost | Domestic mounting and debugging of all machines offered by Beyond(if out of china,the buyer should take charge of the traffic fee and also the room and board,and $80 per person per day for subsidy) | 1 | unit | BEYOND | |
51 | subtotal | ||||||
52 | Total cost: | FOB Shanghai |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.