
LIGHT POLE SHUT-WELDING MACHINE, MODEL: 340/14000
1.This system can weld the pole from small end to bottom end full
area and almost no left length out of welding. This way is reduced
the manual working of the next process.
2.The clamping roller is 8 sets from all different direction, the
advantage is reduce the roller pressure to the pole surface, and
reduce the scratch on the surface. It is much better for octagonal
pole welding.
3.both side push cylinder is giving big force to close the pole,
and special suitable for big thickness small diameter pole.
4.The pulling trolly with motorized fast returning back function,
no need operator to push back manually and it reduces the labor
intensity of operators.
5.Pull trolly with pneumatic clamping device, compared with manual
clamping, simple and fast (pull type pole welding machine, no
clamping device, so every time must be the welding ground wire
before welding, clamped to each lamp pole above. Our pull type one,
welding speed is more stable, after welding, welding bending less,
no need to connect the welding ground wire, more easy to operate)
6.Submerged Arc Welding and Gas-shielded welding(CO2) Welding both function.
7.Back side with mute roller supporting standard design , without
back supporting trolly and no need push back the trolly. More easy
for loading pole on machine ,reduce manpower.
8.with back pole guiding device.
APPLICATION: FOR AUTOMETIC SEAM WELDING POLE
LIGHT POLE SHUT-WELDING MACHINE , it is suitable for one piece type
polygonal and circle taper(Conical) light pole. it is automatic
welding line, the dolly with speed adjustable motor can pull the
light pole from small end to big end, The hydraulic cylinder
through mechanical chain, worm wheel push the clamping wheel to
close the pole and do welding at same time.
The machine includes the following items:
|
Trolly for pulling pole, including speed adjust frequency motor, driving system, guiding device, and pneumatic clamping system. |
Hydraulic clamping and welding unit,including the 8 sets clamping wheels for polygonal and conical pole and side additional hydraulic clamping system for big thickness pole. |
Submerged Arc Welding and Gas-shielded welding(CO2) Welding system, including power, welding wire feeding system,flux recycle system, welding ground wire. |
Back side with mute roller supporting standard |
hydraulic system, double pump, double motor, double control system |
Pneumatic system, for clamping pole. |
Elctrical control system, including frequency driver, operation panel,cable etc. |
TECHNICAL FEATURES | |||
1 | Workable Diameter | 60-340mm | |
2 | Workable length | 14000 mm | |
3 | DOLLY LENGTH | 2000 MM | |
4 | Light pole thickness | Light pole diameter: 60~340mm | 2.8~5mm |
Light pole diameter: 200~340mm | 4~8mm | ||
5 | Clamping feet quantity | 8 units, ( the advantage is that more clamping unit , it gives less
pressure and less mark on the surface of pole. | |
6 | Power of Motor for Pump | 4 KW | |
7 | Power of Motor for pulling dolly | 4 KW, AC speed changeable type. | |
8 | Welding Machine | 500A, (Submerged Arc Welding and Gas-shielded welding(CO2) Welding | |
9 | Welding wire diameter | 1.2~2.0mm welding wire, according the pole thickness to do
selection | |
10 | Working Speed | 1~3m/min (Note: different thickness speed will be different ) | |
11 | Main Electric Elements | Schneider (France brand) | |
12 | Main motor frequency driver | Schneider (France brand) | |
13 | Main motor Brand | Siemens, or WNM, Chinese famous brand | |
14 | Welding power Brand | Panasonic(Japanese brand) | |
15 | Weight | 6000 kg | |
16 | Overall sizes (mm) | 31000x3000x4500 mm (LXWXH) | |
With | Both Side additional hydraulic cylinder advantage: | It is suitable for small diameter big thickness light pole, or
steel plate with high tensile strength light pole. | |
With | Dolly fast going back device | When finish the pole welding, after press the button, the dolly
will return back to main welding head with fast speed. And stop
automatically (note: manual type machine, the dolly must be pushed
back by operator , it is hard work and needs more time) | |
With | Pneumatic clamping unit , advantage: | With Pneumatic clamping unit for pole, it is easy for operator and
much faster then manual type clamping. | |
Wuxi CMC Machinery Co.,Ltd
Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.
Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.
Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.
More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.
Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.
After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.
More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.
At present, our company runs very stably, has good financial condition and step in a strong growth period.
We hope to establish a good relationship with more customers, develop and make progress synchronous.