
Proprietary features:
1. It is suitable for the welding of street light pole, with round shape and no deformation, and no burning through during welding.
2. Full CNC, full servo, 3 sets of presser feet, which can be automatically adjusted with the change of the pole diameter taper. The side presser foot can be adjusted in the taper direction of the pole.
3. There is no hydraulic system to avoid oil leakage and greatly reduce maintenance.
4. The specially developed system can meet the slight inconsistency of the pole diameter in the production process of the pole. Ensure successful welding.
5. Because of the CNC control, it is not necessary for the operator to manually adjust the presser foot position at any time as the size and diameter of the pole change. Reduce the requirements for personnel and labor intensity.
6. From pole top to end, the length of the head and tail left un welded is very short, even without manual repair welding.
7. The number of presser feet is 3 sets V-table, which has the advantage of reducing the pressure of presser feet on the surface of pole, making the surface beautiful and reducing the impact of indentation,
The trolley can quickly return to the welding host, reducing the labor intensity of the operator.
8. Pulse MIG welding function, fast speed, good forming, using a mixture of argon and CO2 mixed gas, with very little welding spatter and almost no need for polishing .
9. Specially designed mobile worktable, Stable movement speed
10. The machine workbench is of V-structure, which is used to support the pole. It is very stable, easy to mount the pole, and reduces the labor intensity.
11. It is equipped with a rear guide plate for special guidance, which greatly reduces the adjustment frequency of the front welding gun.
12. CNC automatic adjustment. With the change of the polediameter, the CNC system automatically adjusts the pressure, automatically adjusts the position of the presser foot, automatically matches the feeding speed and position, and keeps the weld always in the closed state to ensure smooth welding.
13. Through the camera installed on the machine head, the weld seam is reflected on the screen on the console, making the tracking of the weld seam simple and easy and reducing the labor intensity of the operator.
14. There shall be no indentation or flattening after welding, provided that the previous process is free of deformation and distortion and the material is free of internal stress due to distortion.
15. When the machine is equipped with different pressing wheel dies, it can be suitable for octagonal pole and round pole of different sizes. Mold configuration, optional items can be provided according to customer requirements
Scope of use: suitable for longitudinal automatic welding of long light poles
CNC pole shut-welding machine
This machine is usually suitable for welding octagonal and circular conical light poles. This welding machine is an automatic welding line. The trolley is equipped with a servo motor, which can push the light pole on the V worktable. Three CNC presser feet can automatically adjust their positions according to the change of pole diameter. The machine completes welding while closing the poles.
The machine consists of the following parts:
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7.1: normal size octagonal street light pole clamping roller(Diameter:60~360mm) 7.2: Conical pole clamping roller(Diameter:60~360mm) |
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Technical Features | |||
1 | Light pole diameter range | 60-360 mm | |
2 | Max pole length | 10000 mm | |
3 | V type Trolly length | 12000 mm | |
4 | Light pole thickness range | Thickness of pole (mm) | Pole diameter range (mm) |
2.75 | 60~200 | ||
4 | 60~360 | ||
5 | 120~360 | ||
6 | 200~360 | ||
5 | Clamping roller position | Both side and top of the light pole | |
6 | Power of main servo Motor for trolly | 2.3 KW | |
7 | Servo motor for clamping unit | 730W AC servo motor type | |
8 | Welder | 500A,Pulse MIG Welding system | |
9 | Welding wire diameter | 1.2 mm | |
10 | Working Speed | 1~2.5m/min (Note: different thickness speed will be different | |
11 | Main Electric Elements | Schneider (France brand) | |
12 | Welder Brand | AOTAI, Chinese famous brand | |
13 | Overall sizes (mm) | 23000x2500x3200 mm (LxWxH) | |
14 | Operator quantity | 1 people |
Wuxi CMC Machinery Co.,Ltd
Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.
Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.
Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.
More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.
Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.
After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.
More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.
At present, our company runs very stably, has good financial condition and step in a strong growth period.
We hope to establish a good relationship with more customers, develop and make progress synchronous.