
ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE , MODEL : RW-DC120/260
Application
The machine is combined CNC door cutting function, It is suitable for conical pole, round pole, octagonal light pole door CNC cutting, The cutting shape can be circle, square, rectangle, elliptic type etc and any which can be draw designed by computer.
The cutting source is automatic plasma. So the cutting speed will be much fast, and cutting edge quality is better then flame cutting. Due to the use of the U.S.-made Hypertherm plasma power supply and torch, the cutting gap is relatively small, and the cut pieces are generally used as door covers.
The pole material can be steel or Aluminum.
The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam,
Firstly, the inner and outer circumferential seam of the pole base plate is welded, and then the reinforcing rib of the base plate is welded automatically
The general layout as followings:
Features
Main parameter:
No. | Item | Parameter |
1 | Pole or Round bar min diameter | 120mm |
2 | Pole or Round bar max diameter | 260mm |
3 | Pole or Round bar max.length | 12~14m |
4 | Pole or Round bar min. thickness | 2.5mm |
5 | Pole or Round bar max. thickness | 4.5mm |
6 | Pole or Round bar max weight | 150kg |
7 | Driving speed | 6~48m/h, adjustable, with AC Servo control |
8 | Welding speed( depend on 9Voltage , current setting, and welding height, and dimension of pole) | (reference speed 5~7 minutes/piece) |
9 | Max. cutting distance from bottom, X axis | 1500mm |
10 | Plasma source | Hypertherm Powermax 45 Suitable max. thickness:6mm (Made in USA) |
11 | Max thickness for making hole and quality cutting. | Based on plasma source The up standard and option |
12 | Max.cutting speed | Based on Plasma source (for one normal light pole electrical door, the cutting time is about 30~40 seconds) |
13 | CNC system | Si Dafeng(SF-2100S) |
14 | Nesting SOFTWARE | SmartNest |
15 | CNC Plasma cutting torch | 1 set |
16 | Arc voltage height controller | HEAVTH HP105 |
17 | height DEVICE | Plasma Torch height moving device, 1set |
18 | Production speed for one pole | 10~15 minutes Including loading and unloading Based on size of pole |
Wuxi CMC Machinery Co.,Ltd
Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.
Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.
Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.
More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.
Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.
After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.
More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.
At present, our company runs very stably, has good financial condition and step in a strong growth period.
We hope to establish a good relationship with more customers, develop and make progress synchronous.