Standard cut to length line , hot rolled mild steel light pole machine for 6m 8m 14m

Quick Detail:

Description:

Technical Parameter

1. Thickness of material:2mm-6.0mm for Q235A hot rolled mild steel

2. Width of material:800-1600mm

3. Weight of steel coil:Max 20 tons

4. Inner diameter of steel coil:Φ500mm-Φ750mm

5. Leveling speed:5- 15m/min

6. Number of leveling rollers: 13

7. Leveling rollers diameter : 160mm

8. Length range for scale: 2000～12000mm according requirments.

10. Tolerance of cutting length :±15mm (base on 8m length plate)

11. Main leveling motor power: 37kw (total about 65KW)

12. width area for machine:about 7000mm

Application:

It is for light pole material uncoiling, leveling, cutting, scrape edge slitting and taper slitting process, to get one side small width, one side big width steel plate.

Specifications

1. Steel coil loading dolly car:

UP and down: Hydraulic

Horizontal moving: motorized

Max.loading weight: 15Tons

2. Hydraulic double-head umbrella type decoiler:

Including:Motorized pay off, Motor, reducer,

The chain system takes the shift to rotate. The rotation direction can be clockwise and unclockwise.

Open and close: Hydraulic

Max.loading weight: 15Tons

3. Hydraulic guiding-pressing, shovel-head, pinch and feeding device:

It is for taking the head of the steel coil to feeding unit, hydraulic up and press to avoid the steel coil loose.

The two rollers’ rotation feeds the material to edge slitting unit. The up roller’s up and down: hydraulic

4. Middle rolling way worktable:4M

5.Leveling unit:(two lay type),

Including:speed adjustable motor, reducer, gearbox.

The leveling roller are deal with heat treatments,40Cr. HRC48

Up and down roller total 13. (including 1 pair of pinch roller)

The up roller base’s up and down movement is driven by the motor through worm system.

It is with length measuring unit:

Rotated the encoder sends the length siginal to control system and control the certain length.

Note : option : four lay type leveling unit with individual guiding unit.

6. Cutting machine:

Including:Hydraulic swing beam shear Q12Y-6*2000.

7. Double edge slitting unit.

It is for slitting scrape edge of the hot rolled steel plate to get the exact width for light pole.

It is base on the rolling shearing principle to cut the steel sheet. There is a dolly in the front of the slitting unit. It is for control the straight cutting. By change the position of the slitting blade to get different width fr different size light pole sheet.

Including :

Supporting table with the rail

Clamping sheet dolly, one piece

Double blades type edge slitting unit with motor and gear box.

8. Taper slitting unit

The taper slitting machine is base on the rolling shearing principle to cut the steel sheet. There is a dolly in the front of the slitting unit. It is for control the taper cutting degree. By change the position of the stopper on dolly to control the taper slitting rate.

Including :

Supporting table with the rail

Clamping sheet dolly, one piece

Single blades type edge slitting unit with motor and gear box.

9. Ball type support table for finished taper sheet

10. Electrical system:

Central control table.

PLC, AC driver inverter have the feature of quick response and good activity,which can effectively control the measuring accuracy and running speed.

11. Hydraulic system:

Hydraulic power 25L/min

Including:hydraulic station, valves, oil tank, joint, soft pipe, hard pipe and so on.

What is the difference with our cut to length and others?

The traditional cut to length just cuts steel coil into sheets. But ours is specially designed for light pole, it can cut steel coil into sheets, but at the same time, it can also cut the sheet into one side small width, one side big width, similar to ladder-shaped.

Communication with customers

A: How to cut sheet with one side small width and one side big width sheet by this machine?

B: First, there is a double edge slitting unit, it is for slitting scrape edge of the hot rolled steel plate to get the exact width for light pole, and then we can use our taper slitting unit to cut the steel sheet into 2 pieces with one side small and one side bigger sheet. There is a dolly in the front of the slitting unit. It is for control the taper cutting degree. By change the position of the stopper on dolly to control the taper slitting rate.

A: How many models do we have for cut to length?

B: We have three kinds, 6X1600-12meters(the max cutting length is 12meters), 6X1600-14 meters(max 14 meters) and 6X1600-16 meters(max 16 meters)

A: How long is your quality guarantee period

One year. And when the machine arrives at customer workshop, we will send engineer to commissioning machine and give training. But also, the client can let their engineer to our workshop to study before delivery.

3. Basic information

4. Trading clause

5. Light pole making process

Wuxi CMC machinery Co., Ltd. is located in wuxi, Jiangsu province, near Shanghai, which is specializing in designing, manufacturering, sales and service of light pole machines.

Our company has own unique technology and good customer base in the development and production of light pole machines complete line. Our main products include cut to length line, CNC tandem hydraulic press brake, base plate welding machine, CNC light pole door cutting machine, high mast assembly & straightening machine, CNC portable flame cutting machine, gantry type welding machine for high mast, steel plate slitting machine, light pole shut-welding machine, hot dip galvanizing equipment and so on.

Our self-developed cut to length line, output from steel coil to isosceles trapezoidal plate directly. It has high automation, fast speed, and obtained the national new practical patent. Based on CNC tandem hydraulic press brake, we have made many improvements, making the machine especially suitable for the rapid and efficient production of light poles. To meet customers’ demands, we developed CNC light pole door cutting machine, base plate welding machine, automatic double / four head drilling machine, high mast automatic welding machine, etc.. we continuously optimize and improve our products to meet the light pole industry. It greatly changes the situation of manual work and improve the quality and efficiency of light pole production.    

More than 80% of our products are exported to overseas markets, such as Thailand, Malaysia, India, the United States, Mexico, Brazil, Russia, Latvia, kazakhstan, Algeria, Egypt, Ethiopia, the Middle East, etc.

Our engineers have rich experience in installation and commissioning abroad, good skills in English communication, technical skill and remote service ability to solve problems.

After years of running, we have become a team with innovative working habits, close cooperation with each other, holding the key technology of light pole machines, growing up to a 100% trustworthy team.

More than light pole machine produciton, we also set up a joint venture named Jiangsu XinLingYu Intelligent Technology Co., Ltd. in Xuzhou city, Jiangsu province in 2017 year. It fabricates hot dip galvanizing line/equipments, can meet customers' requirements of anti-corrosion treatment for light pole and high mast pole. Based on years of experience and knowledge of the original hot-dip galvanizing, we continue to develop and innovate the HDG process. It has reached a very advanced technical level. We have supplied both light pole machines / lines and hot-dip galvanizing lines to multiple customers.

At present, our company runs very stably, has good financial condition and step in a strong growth period.

We hope to establish a good relationship with more customers, develop and make progress synchronous.