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SUS304 Automatic Apple Processing Line For Fruit Juice Plant Energy Saving

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Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers
  • Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers
  • Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers
  • Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers
  • Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers
  • Buy cheap SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving from wholesalers

SUS304 Automatic Apple Processing Line For Fruit Juice Plant Energy Saving

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Brand Name:Shanghai Beyond
Model Number:BY-APL
Certification:ISO9001/CE/SGS
Price:negotiable
Supply Ability:50sets/month
Delivery Time:60-100 working days upon receipt of payment and confirmed the drawings
Company Data
Verified Supplier
Contact Person Caroline Wang
Business Type: Manufacturer Exporter
Officials: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Quality: Quality Certifitation Available
Product Details Company Profile
Product Details

Fruit juice processing machine fruit juice production plant Automatic Juice Plant Manufacturer


SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving


As a responsible manufacturer of fruit and vegetable processing machinery, our technical engineers believe that the quality and hygienic parameters of fruit and vegetable processing equipment should be set from the beginning. According to these parameters, we have successfully served a large number of customers in various industries of fruit and vegetable processing.


Our unparalleled standards and efficient business solutions make us a manufacturer of fruit processing equipment. We have set the goal of delivering high-quality products. Our juice production plant includes raw material preparation, turbine refiner, preheater, pasteurizer, evaporator, aseptic sterilizer, etc. it is an ideal factory for tropical fruit and vegetable processing.


SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving


Features :

1) fruits juice production line ,spiral juicer

(2) Widely used in apple, pear,ect. fruits take juice

(3) two kind of material: contact material part is the SUS316L , one kind

isSUS304 stainless steel

(4)Automatic complete berries, kernel fruit and vegetable fruit and

vegetable , extracting, discharge process


Brief Information:

Brand Name:Shanghai Beyond
Model Number:BY-AL
Raw materialFresh apple/pear
End productNFC fresh apple/pear juice, concentrated apple/pear juice, clear apple/pear juice
Main material for machinesSUS304 or SUS316
Capacity5-50T/H
Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
Certification:ISO9001/CE/SGS
Place of Origin:China
Manufacturer historyMore than 10years

SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving


Machine list for apple juice concentrate production line

No.Flow No.NameSizeMain technical parameterUnit
1A.Fresh fruit washing and crushing system 
2A-1Bubble cleaning machine with elevator3T/HSUS304, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is, 2500mm×1000mmUnit
3A-2Roller sorting machine3T/HSUS304 support, with rollarounds (φ38×800mm) for sorting the fruits, and the speed is adjustable, and the size is about, L*W*H=3000mm×1200mm×1200mmUnit
4A-3Bubble cleaning machine with clapboard elevator3T/HSUS304, fruit washing tank, stainless steel clapboard plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is, 2500mm×1000mmUnit
5A-4Crusher3T/H
SUS304, tooth-type, with ABB motors, with sandblasting on the outer surface
Unit
6A-5Accessories adding unit100L/HThe whole system include, accessories dissolving tank (SUS304, single layer, 100L, semi open cover, accessories tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), 1/2'', and with 2 sprinkler headsSet
7A-6Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and materialUnit
8A-7Screw pump3T/HThe material contact parts are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulationUnit
9A-8Tublar heater3T/HSUS304, one section, direct steam heating, and the difference of the material is 25-55℃Unit
10A-9Platform for crusher Carbon steel support , anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mmUnit
12B. Enzymolisys system  
13B-1Enzymolisys tank4000LSUS304, PU insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
14B-2Rotor pump5T/HSUS304 stainless steel, and the pressure of the outlet is 0.6MPaUnit
15B-3Screw squeezer3T/HThe main part of the equipment adopts SUS304, and the speed of the waste discharging is adjustable, frequency controlUnit
16B-4Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor, and products inlets and outletsUnit
17B-5Centrifugal pump5T/HSUS304, lift 24m, machinery sealUnit
18B-6Vibrating sieve3T/HSUS304, 100 mesh single-deck screenUnit
19B-7Collecting tank500LSUS304, circular type, open type, and with cone type outlet, single layer, with high-middle-low level indicator (floating ball type ), linkage with the discharge pumpUnit
20B-8Centrifugal pump5T/HSUS304, lift 24m, machanical sealUnit
21B-9Sprial slag conveying machine1T/HSUS304, the diameter is 200mm, and the length is about 5000mmUnit
22B-10Platform of squeezer SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H=3000mm×3500mm×2000mmSet
24C.Pasteurization and second-stage enzyme system 
25C-1Temporary Storage tank3000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
26C-2Centrifugal pump10T/HSUS304, lift 24m, machanical sealUnit
27C-3Pasteurizer3T/HSUS 304, tubular type, PID auto control, material inlet temperature 40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco steam control systemSet
28C-4Enzymolisys tank4000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
Unit
29C-5Centrifugal pump5T/HSUS304, lift 24m, machanical seal
Unit
30C-6Enzymolisys platform SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H, 6800mm×800mm×1700mm
Set
32D. Filtration and clarification system 
33D-1Horizontal spiral separator3T/HAutomatic deslagging, within the starting control cabinet, main and auxiliary motor are variable frequency adjustable
Unit
34D-2Buffer tank500LSUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets and outlets
Unit
35D-3Centrifugal pump5T/HSUS304, lift 24m, machanical seal
Unit
36D-4Screw conveyor for waste1T/HSUS304, the diameter is 200mm, and the length is about 5000mm
Unit
37D-5Platform for separator SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=4000mm×4500mm×2000mm
Set
38D-6Cleaning water tank10000LSUS304, PU insulation, airtight manhole, cone type cover, ladders, digital thermometer,glass sight level meter, over flow vent, adjustable feet and tie valve at the bottom, inside coil heating
Unit
39D-7Centrifugal pump10T/HSUS304, lift 24m, machanical seal
Unit
40D-8Circulation tank5000LSUS304, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
Unit
41D-9Centrifugal pump10T/HSUS304, lift 24m, machanical seal
Unit
42D-10Ultra-filter3T/HSUS304, with cleaning equipments, fully-automatic controlled, the main control parts all adopts international brand, with feeding pump
Set
43D-11Temporary storage tank3000LSUS304,singal layer tank, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve
Unit
44D-12Centrifugal pump10T/HSUS304, lift 24m, machanical seal
Unit
46E.Concentrating system 
47E-1Double effect falling film evaporator2T/HProduct contacting part material, SUS304, carbon steel support, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream typeSet
48E-2Product tank1000LSUS304,three layers, with dimple jacket, PU insulation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, glass sight level meter, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomUnit
49E-3Rotor pump5T/HSUS304 stainless steel, outlet pressure is 0.6MPaUnit
51F. Sterilization and juice filling system 
52F-1Tubular UHT sterilizerQ=1T/hTubular type, process flow parameter is 25~50℃——>115℃(15s) (sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure valve, regulating valve, drain value, JUMO temperature sensor, Burkert tower water regulating valve, GEA/APV pneumatic valve, paperless temperature recorder, Simens PLC touch screen control, with self CIP cleaning systemSet
53F-2Vacuum degasserQ=1T/hSUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa, differential pressure sensor level control, vertical multistage centrifugal pump, variable frequency controlunit
54F-3Aseptic bag filling1T/h Unit

Characteristics and advantages

The processing capacity is varied from 60 tons/day to 2000 tons/day.

1. The line Can deal with similar characteristics of fruits.


2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue


3. Efficient crusher improved the high output percentage of apples and pears


4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage


5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency


6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses


7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost


8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product


9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.

SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving


Productivity, quality and cost effectiveness

We attach importance to the productivity, quality and cost-effectiveness of fruit and vegetable processing equipment. Our high-tech processing machinery provides high operational value and helps you produce the highest quality final products. In terms of tomato or mango processing equipment, our optimized technology and special machines help to obtain high-quality sauce, sauce, mud and fruit juice.

Our professional expert team ensures the high efficiency and ideal performance of the whole series of fruit and vegetable processing equipment. We are committed to saving time in our equipment to process fruits and vegetables faster. We also apply this time efficiency to our manufacturing process in order to deliver your processing equipment as soon as possible.


SUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy SavingSUS304 Automatic Apple Processing Line For Fruit Juice Plant  Energy Saving


Company Profile

Shanghai Beyond Machinery Co., Ltd

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

 

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

 

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

 

 

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

 

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

 

 

OUR MANAGEMENT PHILOSOPHY:

 

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

 

 

OUR CORPORATE CULTURE

 

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

 

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

 

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

 

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

 

 

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

 

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

 

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

 

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.

 

 

 

 

 

 

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