NFC Processing Fruit Juice Production Line 72 Brix

Fruit Juice Production Line|Fruit Juice Processing Line|Fruit Juice Making Line

Heat treatment line
Fruit juices and / or finished beverages can be subjected to appropriate heat treatment as a chemical, physical and microbial stability treatment. Pasteurization includes the microbial stabilization of products through special heat treatment. Proper pasteurization can ensure the shelf life of the product.
The microbial content in fruit drinks depends on the raw materials. The main contaminating microorganisms of these strains are yeast, mold and sometimes bacteria. When the pH value is lower than 4.5, spores rarely grow in fruit juice and soft drinks.
Pasteurization line can be flat plate type, free flow flat plate type or tubular.
UHT treatment can also be:
Aseptic filling ultra-high temperature treatment
preservative
Hot filling
According to the heat treatment, it can be predicted that:
Deaeration: it represents the removal of oxygen and is responsible for destroying oxidation. As for fruit juice, deoxidization can improve the taste, appearance and product shelf life: deoxidization can prevent the degradation of vitamin C, improve the filling process and prolong the shelf life of products.
Homogenization aims to reduce and standardize the particle size of liquid products, make them more stable, and obtain better taste and texture. Increase the stability and homogenization of suspended solids, prevent the separation of liquid phase and solid phase, and reduce the use of emulsifiers and additives.

Tomato mixing and thermal processing line
Mixing and hot processing line of tomato and ketchup.
The heat exchanger used is used for heat treatment of high viscosity products.

The processing capacity is varied from 60 tons/day to 2000 tons/day.

1. The line Can deal with similar characteristics of fruits.

2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue

3. Efficient crusher improved the high output percentage of apples and pears

4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage

5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency

6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses

7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost

8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product

9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.

Parameters

CIP cleaning device
Cleaning principle
Correct cleaning of processing plants is the basic requirement of food production. The whole cleaning operation in the food industry is called disinfection, which consists of two main stages: cleaning and disinfection.
With regard to cleaning, based on experience, we recommend running after each process cycle.
Cleaning principle:
Chemicals: Based on the type and concentration of chemical solutions (detergents) used for cleaning
Kinetic energy: the use of mechanical power, such as turbulence.
Heat: refers to the cleaning temperature of the application. Thermal disinfection is carried out by circulating hot water according to the principle of pasteurization. For closed circuits, the recommended temperature is about 85-90 ° C for at least 15 minutes.

Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.

Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.

Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.

Production range:

Processing Machinery For Various Fruits and Vegetables

Conveyor and elevator series

Washer and sorter series

Pulper and crusher series

Evaporator and deaerator series

Stainless steel tanks series

CIP cleaning series

Crate washing machine

Various Fruits and Vegetables Production Lines

Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.

Complete unit of Chinese date/Jujube and hawkthorn processing line

Complete unit of sea-buckthorn processing line

Complete unit of peach / apricot and plum processing line

Complete unit of pineapple / mango and other tropical fruits processing line

Complete unit of tomato processing line

Complete unit of apple/pear processing line

OUR MANAGEMENT PHILOSOPHY:

Reputation from quality; 

Trust from sincerity; 

Praise from specialization;

Development from innovation;

Social benefit from corporate benefit;

OUR CORPORATE CULTURE

Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.

Honest Operation:

As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.

Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.

Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.

Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.

People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.

Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.

Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.