
Automatically Silo Roll Forming Machine by Gear with Hydraulic
Cutting System
1. Main speficication:
No | Specification of the material | |
1 | Suitable Material | GI, MS,Q345 |
2 | Width of the raw material | Based on the purlin sizes. |
3 | Thickness | 2.0-4.0mm |
2. The Chart of Process Flow
Hydraulic decoiler ➔Shovel head device(Auxiliary feeding +Leveling)
➔Pre Cutting➔Roll Forming Machine➔Slitting & Waste Wire
Collecting➔Servo Movable Punching➔Hydraulic Cutting➔Stacker
3. Specification of components
1 Uncoiler | ||
Function | To uncoil the strip and maintain the required back tension during first pass rolling. | |
Include | Equipped with hydraulic support arm, automatic hydraulic | |
Loading capacity | Max.15tons | |
Mandrel Number | 1 mandrel |
2 Forming machine | |
1) Shovel head device | |
Function | Used to open the head of steel coil, straighten the bending part
and make the plate head enter the pinch roller smoothly |
Leveling | Total 5-rolls, 2 top rolls, and 3 bottom rolls |
Leveling roll material | 40CR, HCR50 |
2) Pre-cutting | |
Function | Flat cutting before roll forming, used for changing the coil |
Material of blade | D2, 58-62 HRC hardness |
3) Main roll forming | |
Forming stand | About 26 stations |
Main frame | Whole beam welding |
Roller material | Gcr15 Quenching HRC58-62 degree,overall finish turning |
Shaft Diameter | Upper shaft: Φ155mm full-bodied |
Shaft material | 40CR, with quenching and tempering |
Drive | By gear box for each forming station |
Forming speed | 0-12m/min; It should be controllable by the operator, can adjust on the control box. |
Forming motor | 45KW*2 AC motor |
3 Servo Movable Punching | |
Function | Punch profile into specified position. |
Punching after forming | Punch the sheet after roll forming to required length |
Punching motion | The main machine will NO stop when punching, punching is flying by 11KW servo motor |
Material of punch mould | D2 with heat treatment 58-60° |
4 Hydraulic cutting system | |
Function | Cut profile into specified length. |
Cutting after forming | Cut the sheet after roll forming to required length |
Cutting motion | The main machine will stop when cutting |
Material of blade | D2 with heat treatment 58-60° |
5 . stacker | |
Function | Receiving the final product, the height can adjust by hydraulic |
Size | 3m(length)* 1.5m(width) |
4. Machine photos for reference
5. Warranty
1: Guaranteed against malfunctions due to manufacturing defects for
1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the
guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after
installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day
shall be for purchaser’s account if manufacturer’s engineer has to
be send to purchaser’s factory to maintain the machine during the
guarantee period.
6. FQA
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are
optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas
services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control
complies with ISO9001. Every machine has to past testing running
before it's packed for shipment.
5) How can I trust you that machines pasted testing running before
shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our
factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
6. Installation and training:
a.If buyers visit our factory and check the machine, we will teach
you how to install and use the machine, and also train your
workers/technician face to face.
b.Without visiting, we will send you user manual and video to teach
you to install and operate.
C.If buyer needs our technician to go to your local factory, please
arrange board and lodging and other necessary things.
Zhangjiagang City Saibo Science & Technology Co.,Ltd
Zhangjiagang Saibo Science & Technology Co.,Ltd. is a
professional manufacturer specializing in the developing and
exporting of roll forming machine such as Metal roof &wall
panels machines, C&Z-shaped pulins machines drywall Stud-track
forming machines , Metal decks machines ,No- girder and
Columnitation curves forming machines, Guard rails forming machines
,Downspout pipes forming machines and so on. Our company, which is
located in zhangjiagang city ,.is close to Zhangjiagang Economy
Development Area and Shanghai City with superior geographic
position and convenient transportation.
Since 90s ,in the 20 centruies , the market for steel structure
building industry boomed but with the development of steel
structure industry ,the shorter period for construction and
beautiful extermal appearance, as well reasonable price was
occupied in the market of building industry.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the
steel structure industry in many years and devoted to developing
some steel structure machines with a professional technology and
reasonable price, we supply the best machines for our new and old
costomers .In particular, we are a leading exporter in the field of
steel structure construction, and can provide professional service,
high quality ,through design, and installation. Our goal is" future
by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to
cooperating with you for mutual benefits.