
Date juice processing equipment automatic industrial date juice production equipment
Brief introduction of jujube processing line
Jujube Syrup can be considered as one of the most innovative and attractive by-products in jujube processing. Especially in the Middle East and North African countries, Jujube Syrup is used as a substitute for honey or other similar sweeteners, as well as in candy and beverages. Jujube processing machinery is designed to produce syrup from fresh or dry jujubes.
Soaking, pitting and pulping of jujube processing line
Jujube is rehydrated in a soaking tank equipped with stirrer and discharge screw.
According to the required capacity, the soaked dates are sent to our stone mill super reamer or giant reamer to ensure the clean separation of stone from pulp and syrup.
Syrup filtration of jujube processing line
Before filtering the product, we pasteurize it in the hot flash of plate heat exchanger. The device has various sizes and can be installed on the slide rail. The Jujube Syrup is clarified by vacuum rotary filter with diatomite precoating. As an alternative to vacuum filters, ultrafiltration can be used.
Syrup concentration of jujube processing line
You can also choose concentrated syrup. Our three-way evaporator is suitable for concentrating jujube syrup to 18 to 72 degrees.
Aseptic and non aseptic filling of jujube processing line
According to the specific requirements of the application, sterilizer / pasteurizer plate sterilizer / pasteurizer can be used to sterilize or pasteurize Jujube Syrup.
After sterilization, the product can be packed in sterile bags, barrels or boxes, thanks to the advanced sterile packing system.
And the whole process will be like this:
dry date washing-->sorting--> pre-cooking--> pulping and destoning--> juice storage--> juice mesh filtering--> juice micro filtering--> pasteurizing--> sterilizing-->filling.
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-SJP |
Capacity | 2-50T/H |
Raw material | Big size or small size date (with fruit sticks or without) |
End product | NFC fresh juice, concentrated juice, date clear juice, date pulp |
Juice yield | ≥ 90% |
Final product brix | 10-15brix(for fresh juice) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Part 1. Basic technical parameters of this project
1. Product infeed capacity:500-2000kg /H palm date Processing Line.
2. Processing line type: Palm date juice and date syrup production line
3. Raw material: dry palm date
4. Filling machine: plastic bottle: as to clients’ need
Flow No. | Name | Size | Main technical parameter | Unit | Qty |
A: Palm date washing system | |||||
A-1 | Rollarounds metering conveyor | 1T/H | Material: SUS 304 support, roller elevator, adjustalble evevating speed, machine size: 2000mmL*600mm W | Unit | 1 |
A-2 | Bubble cleaning elevator | 1T/H | Material:SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=2500mm×1000mm×1200mm, the diameter of the baffle is: 3000mm×600mm | Unit | 1 |
A-3 | Mesh Belt sorter | 1T/H | Material: SUS 304 support, food grade conveyor belt, working speed manually adjustable , with the stainless steel sorting table, machine size: 2000mm*1000mm | Unit | 1 |
A-4 | Bubble cleaning elevator | 1T/H | SUS304 machine support, fruit washing pool, stainless steel baffle plates (the baffles are all with holes) are all made of SUS304, elevatoring speed is manually adjustable, with spray cleaning, the sloping bottom, hand hole, an overflow port, discharging port, the size is about: L*W*H=3000mm×1000mm×1200mm, the diameter of the baffle is: 5000mm×600mm | Unit | 1 |
Subtotal A: | |||||
B: Pulping system | |||||
B-1 | Sprial pre-boiler | 1T/H | Material: SUS 304, U-shape tank, thermal insulation, with dimple pad , top open cover, easy to clean, and the boiling time is frequency adjustable( no less than 20min). capacity designed as to dry date. | Unit | 1 |
B-2 | Temperature control system | Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. | Set | 1 | |
B-3 | Stone washer | 5T/H | SUS304 support, with ABB motor | Unit | 1 |
B4 | Screw conveyor for waste | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit | 1 |
B-5 | Buffer tank | 1000L | SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer. With CIP cleaning balls, inlets for pure water and material | Unit | 2 |
B-6 | Screw pump | 5T/H | The material contact parts are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation | Unit | 2 |
B-7 | Double stage pulping machine | 5T/H | Main material for equipment is SUS304 stainless steel, material for frame support is SUS304 stainless steel rectangular steel, first step speed is 960r/min, mesh is 1.5mm, second step speed is 1200r/min, mesh is 0.8mm, variable frequency adjustable | Unit | 1 |
B-8 | Tubular cooler | 5T/H | SUS304, one section, using tower water for cooling, and the difference of the material temperature is 70-50℃ | Unit | 1 |
B-9 | Pulping platform | Carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=8000mm×3000mm×2000mm | Unit | 1 | |
Subtotal B: | |||||
C: Enzyme system | |||||
C-1 | Enzyme adding system | 100L/H | The whole system include: Enzyme dissolving tank (SUS304, single layer, 100L, half open cover, Enzyme tank, paddle agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar), and with 2 prinkler heads 1/2'' | Set | 1 |
C-2 | Enzymolysis tank | 5000L | SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valveat the bottom | Unit | 4 |
C-3 | Centrifugal pump | 10T/H | SUS304, lift 24m, machinery seal | Unit | 1 |
C-4 | Enzyme platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, L*W*H: 9000mm×800mm×2500mm | Set | 1 | |
Subtotal C: | |||||
D: First stage filtering and pasteurization system | |||||
D-1 | Vacuum drum filter | 5T/H | Main material SUS304, with drum filter, with vacuum system, stainless steel collection vat for filter liquid, with waste slicker, screw waste conveyor, stainless steel operating platform, and electric control cabinet | Set | 1 |
D-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machinery seal | Unit | 2 |
D-3 | Storage tank | 5000L | SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom | Unit | 1 |
D-4 | Pasteurizer | 5T/H | Tubular type, LOGO temperature auto control, mateial inlet temperature: 40-50degree, sterilizing temperature: 85-95degre, holding time 15 seconds, material outlet temperauter 45-55degree, with self CIP cleaning uint | Unit | 1 |
Subtotal D: | |||||
E:Clarification system | |||||
E-1 | Circulation tank | 10000L | SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level gauge, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom | Unit | 1 |
E-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machinery seal | Unit | 3 |
E-3 | Cleaning water tank | 10000L | SUS304, PU insullation, airtight manhole, cone type cover, ladders, digital thermometer, glass liquid level gauge, over flow vent, adjustable feet and tie rodvalve at the bottom, with coil pipe heating device inside | Unit | 1 |
E-4 | Horizontal spiral separator | 5T/H | Automatic deslagging, with the starting control cabinet, main and auxiliary motor are variable frequency adjustable | Set | 1 |
E-5 | Screw conveyor for waste | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit | 1 |
E-6 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital thermometer, CIP cleaning balls and pure water and products inlets | Unit | 1 |
E-7 | Ultra filter | 5T/H | SUS304, with cleaning equipments, fully-automatic control, the main
control parts all adopts international brand, with feeding pump; Inlet material brix: 12-15brix, filtering area: around 210sqm, operating temperature: 45-54degree, normal working pressure: inlet pressure:5 bar, outlet 1 bar. membrane filtering speed: about 2.8m/s | Unit | 1 |
E-8 | Platform for separator | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, Machine size: L*W*H=5000mm×2500mm×2000mm | Unit | 1 | |
Subtotal E: | |||||
F. De-coloration system | |||||
F-1 | Temporary storage tank | 10000L | SUS304, use PU as insullation, airtight manhole, cone type cover, CIP cleaning balls on the top, digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom | Unit | 1 |
F-2 | Centrifugal pump | 10T/H | SUS304, lift 36m, machinery seal | Unit | 1 |
F-3 | Resin regeneration tank | 6000L | SUS 316L, double layer thermal insulation, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, steam coil pipe heating. manual temperaure control, glass liquid level guage | Unit | 1 |
F-4 | Acid dissolving tank | 1000L | SUS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve, digital temperature meter, glass liquid level guage | Set | 1 |
F-5 | Alkaline Recovery Tank | 3000L | SUS 316L, single layer, cone type vover, breathing valve, digital temometer, glass liquid level guage | Unit | 1 |
F-6 | Centrifugal pump | 10T/H | SUS304, lift 36m, machinery seal | Unit | 1 |
F-7 | Resin decoloraton unit | 5T/H | Material; SUS 304, 2 sets of 6m³ resin tank, easy to load materiall and unload material, the resin can be recoveable , and the resin to be confirmed after the experient by clients | Unit | 1 |
F-8 | Duplex filter | 10T/H | SUS 304 stainless steel, mesh size: 200m, nylon filter bag, duplex type | Set | 1 |
F-9 | Operating platform | Operating platform for resin system | Unit | 1 | |
Subtotal F: | |||||
G: Concentrate system | |||||
G-1 | Storage tank | 10000L | SUS304, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass liquid level guage, adjustable feet, breathing valve, and tie rod valve at the bottom | Unit | 1 |
G-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machinery seal | Unit | 1 |
G-3 | Triple effect falling film concentrator | 4T/H | Product contact: SUS 304, evaporation self control, brix/temperature are all fully controlled, falling film evaporator, downstream | Set | 1 |
G-4 | Paper filtration | 1T/H | Plate precision filtration, 0.5um; SUS 304 plate material, paper filtration | Unit | 1 |
G-5 | Tubular cooler | 1T/H | SUS304, one section, using tower water for cooling, and the temperature difference of the product is 60-40℃ | Unit | 1 |
G-6 | Storage tank | 3000L | SUS304, three layers, with dimple jacket, PU insullation, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie rod valve at the bottom | Unit | 1 |
G-7 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, speed adjustable by hand wheel | Unit | 1 |
G-8 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, Machine size: L*W*H=5000mm×800mm×2000mm | Unit | 1 | |
Subtotal G: | |||||
H:Sterilizing and filling system | |||||
H-1 | Tube-in-tube sterilizer | 1T/H | Adopt the full automatic Simens PLC control,sterilizing temperature 105℃, 60s, material outlet temperature 30 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit | Unit | 1 |
H-2 | Degas unit | 1T/H | Automatic control, SUS304, with the degassing tank, vacuum pump, and material pump, also the aroma recovery unit;Labom Differential pressure sensor control level | Unit | 1 |
H-3 | Bottle filling machine | 1T/H | Set | 1 |
Cleaning system of jujube processing line
Jujube processing lines are designed in accordance with international food grade requirements and are completely cleaned by using integrated cleaning procedures and systems or centralized automatic CIP system. The cleaning system of jujube processing line is specially designed to ensure the perfect and efficient work of fruit processing plant. The progressiveness of this system is reflected in resource saving, clean and efficient, simple operation and so on.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.