
Yogurt production line processing equipment Goat milk and camel
milk production line Small milk production line
Pasteurizer consists of balance tank, centrifugal pump, heat
exchange plate, water heating system, sensor and pneumatic valve.
Production capacity range: customization
Technical application: preheat fresh milk to reach the appropriate
processing temperature of system equipment, pasteurized milk and
cooled pasteurized milk.
Main structure / technical features: four section plate
pasteurizer, input temperature 4 º C, separation temperature ~ 45 º
C, homogenization temperature ~ 66 º C, pasteurization temperature
72 º C / 15s, output temperature of cooling section 4 º C, SUS304
stainless steel plate, with pneumatic return valve, safety valve
and stainless steel control surface plate.
Steam part: equipped with pressure reducing valve and regulating
valve.
Automatic control range: automatic pasteurization control,
automatic return when the pasteurization temperature is not
reached. If the cooling temperature is not reached, it will return
automatically.
Heat recovery rate: ≥ 90%
Cleaning: the machine is cleaned independently.
Brief introuction of UHT dairy processing plant
Brand Name: | Shanghai Beyond |
Model Number: | BY-UM |
Capacity | 5-200TPD |
Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
End product | Pure milk, UHT milk, long shelf life milk |
Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
SNF | 8.5%(min) |
Main material for machines | SUS304 or SUS316 |
Package for end product | plastic pouch |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Milk separator
Fresh milk processing capacity: customized
Technical application: purify milk, separate fat and standardize
milk.
Main structure / technical features: vertical high-speed
centrifugal disc separation structure. The parts in contact with
milk are made of AISI 304 stainless steel or stainless steel alloy,
which has the characteristics suitable for milk operation and
complies with food hygiene standards. The lock ring is made of
alloy material. The integrated operation of automatic unloading and
manual unloading can be used.
Fat content in skimmed milk: ≤ 0.1%
Cleaning: cleaning in series with the pipeline.
Milk homogenizer
Production capacity: customized
Maximum working pressure: 25-150 MPa.
Continuous working pressure: 20-120mpa.
Technical use: refine fat balls to evenly distribute fat in milk
and prevent fat from floating, so as to ensure pasteurization
effect.
Main structure / technical features: high pressure three cylinder
piston homogenizer. Parts in contact with milk are made of AISI 304
stainless steel. Parts working in high-pressure areas are made of
high-pressure and corrosion-resistant alloy materials. The
protection box is made of AISI304 stainless steel.
Cleaning: cleaning in series with the pipeline.
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment list and technical details:
Flow No. | Name | Size | Main technology parameter | Unit | QTY |
A | Milk collection and storage unit | ||||
A-1 | chiling tank | V=3000L | SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support | pcs | 2 |
A-2 | milk transport tank | V=5000L | SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc | pcs | 1 |
A-3 | loadometer | maximum weighing 15T | PCS | 1 | |
A-4 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-5 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh | Set | 1 |
A-6 | Milk cooling tank | 3000L | SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support | Set | 2 |
A-7 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-8 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-9 | powder and liquid mixer | 10T/h | SUS304,horizontal type | set | 1 |
B | pasteurizing unit | ||||
B-1 | plate pasteurizer | 1T/H | SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control | Set | 1 |
B-2 | High pressure homogenizer | 1T/H | 25MPa, including starting cabinet | PCS | 1 |
B-3 | buffer storage tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
B-4 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
C | Sterilization & Filling unit | ||||
C-1 | Tubular sterilizer | 1-1.25T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control | Set | 1 |
C-2 | Full-automatic vacuum degasser | 1-1.25T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | PCS | 1 |
C-3 | High pressure homogenizer | 1-1.25T/H | 25MPa, including starting cabinet, frequency conversion control | PCS | 1 |
C-4 | Aseptic pouch filling machine | one head,4500pcs/hour, 250ml/pcs | PCS | 1 | |
C-5 | belt conveyor | material SUS304, length 4m | PCS | 1 | |
D | CIP system | ||||
D-1 | Semi-automatic CIP system | 3×0.8T | SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks | Set | 1 |
D-R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | Set | 3 |
E | ACCESSORY EQUIPMENTS | ||||
E-1 | chiller | air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump | pcs | 1 | |
E-2 | steam boiler | Q=500Kg/h | coal-burning type, steam pressure 8bar, with water treatment and dust remover | pcs | 1 |
E-3 | air compressor | Q=1m3/min | screw type air compressor, include air storage tank, cold drier unit etc | pcs | 1 |
E-4 | RO water treatment system | 2T/h | including sand filter, carbon filter, ion exchange,one stage RO system, automatic control | SET | 1 |
E-5 | water tank | 5000L | SUS304, single layer | SET | 2 |
F | Installation part | ||||
F-1 | Stainless steel piping system | Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 | Set | 1 | |
F-2 | Power piping system | Power pipe line of whole preparation stage till filling part, not include heat insulation | Set | 1 | |
F-3 | Electric controling box | Control all equipments of whole preparation stage up to filling part | Set | 1 | |
F-4 | Electric installation material | Electric installation material of all equipments of whole preparation stage up stoped at filling part | Set | 1 | |
F-5 | Mounting and debugging fee | Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy) | Set | 1 |
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
Product Name | 5-200TPD Long shelf life UHT milk line |
Processing line type | Complete turn-key project |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 4-18persons |
Cooling water consumption | About 60-500M3 |
Steam consumption | About 200-4000T/H, |
Factory space needed | About 400-6000Sqm |
Warranty | 12 months |
Q: how do we confirm the details of the product?
A: we will provide all drawings for your confirmation.
Q: if we have special requirements, will you charge us?
No, we won't. Free drafting or quotation.
Q: how long is the warranty period?
A: 1 year warranty
Q: how about the installation? What if the machine breaks down
A: Yes, we will. There are two options
a. As for the expenses of your company's air ticket, commissioning
and our designated company's air ticket,
Accommodation and labor costs will be borne by you.
b. Online services will be provided. If it is still within the
warranty period, the necessary accessories and parts will be
provided free of charge, but the transportation cost shall be borne
by you.
Q: do you accept letter of credit?
Yes, we accept Western Union remittance, telegraphic transfer and
irrevocable letter of credit
Q: can we become your distributor in our country?
Yes, we welcome you very much! If you are interested in becoming
our agent, we will discuss more details.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.