
Pasteurized Milk Yogurt Milk Drinks Pasteurization machine UHT Milk Production Line/Mini Dairy Processing Plant Equipment
We focus on the research and development of new technologies and
have rich experience in pasteurized milk and UHT milk processing
equipment such as milk receiving, cream separation, processing,
milk standardization and liquid milk filling.
We will always provide complete design and possibility according to
the requirements of customers and the budget of milk processing
equipment and dairy processing plant.
Pasteurized milk is also called sterilized milk. It is made from
qualified fresh milk. It is pure milk after centrifugation,
standardization, homogenization, pasteurization, cooling and
filling. It is directly supplied to consumers as commercial milk.
In modern UHT plants, milk is pumped through a closed system. In
this process, it will not be infected again after preheating, high
temperature treatment, homogenization, cooling and aseptic
packaging. Milk is usually treated at 135 – 150 ° C for a few
seconds by indirect heating, direct steam injection or steam
injection.
Brief introuction of UHT dairy processing plant
Brand Name: | Shanghai Beyond |
Model Number: | BY-UM |
Capacity | 5-200TPD |
Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed |
End product | Pure milk, UHT milk, long shelf life milk |
Shelf life | 35-40days, 3months, 6months, 12months (keep at room temperature ) |
Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) |
SNF | 8.5%(min) |
Main material for machines | SUS304 or SUS316 |
Package for end product | plastic pouch |
Certification: | ISO9001/CE/SGS |
Place of Origin: | China |
Manufacturer history | More than 10years |
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.
3. PLC control the whole production line, saving labor force and facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Equipment list and technical details:
Flow No. | Name | Size | Main technology parameter | Unit | QTY |
A | Milk collection and storage unit | ||||
A-1 | chiling tank | V=3000L | SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support | pcs | 2 |
A-2 | milk transport tank | V=5000L | SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc | pcs | 1 |
A-3 | loadometer | maximum weighing 15T | PCS | 1 | |
A-4 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-5 | Twin piping filter | 5T/H | SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh | Set | 1 |
A-6 | Milk cooling tank | 3000L | SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support | Set | 2 |
A-7 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-8 | Milk pump | 10T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
A-9 | powder and liquid mixer | 10T/h | SUS304,horizontal type | set | 1 |
B | pasteurizing unit | ||||
B-1 | plate pasteurizer | 1T/H | SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control | Set | 1 |
B-2 | High pressure homogenizer | 1T/H | 25MPa, including starting cabinet | PCS | 1 |
B-3 | buffer storage tank | 2000L | material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs | PCS | 1 |
B-4 | Milk pump | 3T/H | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
C | Sterilization & Filling unit | ||||
C-1 | Tubular sterilizer | 1-1.25T/H | SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control | Set | 1 |
C-2 | Full-automatic vacuum degasser | 1-1.25T/H | Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device | PCS | 1 |
C-3 | High pressure homogenizer | 1-1.25T/H | 25MPa, including starting cabinet, frequency conversion control | PCS | 1 |
C-4 | Aseptic pouch filling machine | one head,4500pcs/hour, 250ml/pcs | PCS | 1 | |
C-5 | belt conveyor | material SUS304, length 4m | PCS | 1 | |
D | CIP system | ||||
D-1 | Semi-automatic CIP system | 3×0.8T | SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks | Set | 1 |
D-R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | Set | 3 |
E | ACCESSORY EQUIPMENTS | ||||
E-1 | chiller | air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump | pcs | 1 | |
E-2 | steam boiler | Q=500Kg/h | coal-burning type, steam pressure 8bar, with water treatment and dust remover | pcs | 1 |
E-3 | air compressor | Q=1m3/min | screw type air compressor, include air storage tank, cold drier unit etc | pcs | 1 |
E-4 | RO water treatment system | 2T/h | including sand filter, carbon filter, ion exchange,one stage RO system, automatic control | SET | 1 |
E-5 | water tank | 5000L | SUS304, single layer | SET | 2 |
F | Installation part | ||||
F-1 | Stainless steel piping system | Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 | Set | 1 | |
F-2 | Power piping system | Power pipe line of whole preparation stage till filling part, not include heat insulation | Set | 1 | |
F-3 | Electric controling box | Control all equipments of whole preparation stage up to filling part | Set | 1 | |
F-4 | Electric installation material | Electric installation material of all equipments of whole preparation stage up stoped at filling part | Set | 1 | |
F-5 | Mounting and debugging fee | Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy) | Set | 1 |
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
Product Name | 5-200TPD Long shelf life UHT milk line |
Processing line type | Complete turn-key project |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 4-18persons |
Cooling water consumption | About 60-500M3 |
Steam consumption | About 200-4000T/H, |
Factory space needed | About 400-6000Sqm |
Warranty | 12 months |
Our service
The seller will provide technical training to the buyer. The training contents include: equipment structure and maintenance, control and operation. After training, the buyer's technicians will master relevant operation and maintenance skills, be more skilled in adjusting technology, and be able to deal with various faults in time.
after-sale service
1) After the equipment is qualified, the seller will provide one-year warranty, one-year warranty of control system, free wearing parts and other spare parts at the cost price. During the warranty period, the trained technicians shall strictly comply with the equipment operation and maintenance requirements required by the seller, find and eliminate common faults in time; If the buyer's technicians cannot solve the problem by themselves, the after-sales department will provide remote guidance service by telephone; If relevant measures cannot solve the problem, the seller will send technicians to the buyer's factory to eliminate faults or relevant technical problems on site. The cost will refer to the installation and commissioning cost.
2) After receiving the guarantee, the seller will provide extensive preferential technical support and lifelong after-sales service: preferential prices for vulnerable parts and other spare parts.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.