
15 T/H Tomato paste, ketchup, juice processing line
Machine list
No. | Flow No. | Equipment Name | Size | Main Parameter |
1 | A | Washing unit | ||
2 | A-1 | Primary clapboard elevator | 15T/H | Material for clapboard is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for elevator is 7000mm*1100mm (length*width), frequency conversion control |
3 | A-2 | Surfing bubble washing | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for fruit washing pool is 4000mm*1300mm (length*width), |
4 | A-3 | Roller sorting machine | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for roller sorting machine is 7000mm*1200mm (length*width),, including fruit sorting operation platform (SUS304 stainless steel), size is 3500mm*600mm |
5 | A-7 | Screw conveyor | 2T/H | SUS304,half circle, able to disassemble for cleaning, 6M*0.3M*0.3M |
6 | A-4 | Surfing bubble washing elevator | 15T/H | Main material for equipment is SUS304 stainless steel, material for frame supporter is SUS304 stainless steel rectangular steel, size for fruit washing pool is 4000mm*1300mm (length*width), |
7 | subtotal: | |||
8 | B | Pulping unit | ||
9 | B-1 | crush machine | 15T/H | SUS304, machine is composed of inlet hopper, side cover, main body, main bearing. Bearing seat, motor, motor support, discharge hopper, motor control,etc. |
10 | B-2 | Buffer storage tank | V=1000L | SUS304, single layer, bottom with square flange outlet, capacitive high and low level, adjustable legs |
11 | B-3 | Screw pump | 15T/H | Sanitary grade,outlet pressure≤0.6MPa |
12 | B-4 | Tubular heat exchanger | 15T/H | US304, tubular type, steam heating directly, outlet temperature 85℃ |
13 | Steam conditioning and temperature control system | Spirax sarco steam reduce valve (DN50), drain valve (DN32), adjustable valve (DN65), Jumo temp. sensor etc. | ||
14 | B-5 | Storage tank | 10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
15 | B-6 | Screw pump | 15T/H | Sanitary grade,outlet pressure≤0.6MPa |
16 | B-7 | Double stage pulping machine | 15T/H | SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm |
17 | B-8 | Screw conveyor | 2T/H | SUS304,half circle, able to disassemble for cleaning, 6M*0.3M*0.3M |
18 | B-9 | Buffer storage tank | V=1000L | SUS304, single layer, bottom with square flange outlet, capacitive high and low level, adjustable legs |
19 | B-10 | Centrifugal pump | Q=20T/H | SUS304, mechanical seal, pump lift 24m |
20 | B-11 | Storage tank | 10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
21 | B-12 | Centrifugal pump | Q=20T/H | SUS304, mechanical seal, pump lift 24m |
22 | B-13 | Pulping platform | carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central,size:5000*3500*2200 | |
24 | C | concentrating unit | ||
25 | C-1 | Three stage forced circulation evaporator | Q=13.5T/H | material contacting parts using the material SUS304, fully automatic PLC control, evaporation capacity 13.5T/H, imported refractometer, temp. sensor, differential pressure level sensor, Spirax sarco steam control system, forced circulated centrifugal pump, rotor pump, water circulated vacuum pump, carbon steel machine frame and supporter, stainless steel pattern plate, ladder, handrail |
26 | C-2 | Paste batch storage tank | V=10000L | SUS304, Double layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap |
27 | C-3 | screw pump | Q=3~5T/H | Sanitary grade,outlet pressure≤0.6MPa, frequency control |
28 | B-9 | Centrifugal pump | Q=15T/H | SUS304, mechanical seal, pump lift 24m |
30 | D | Sterilization and filling system | ||
31 | D-1 | Tube-in-tube sterilizer | 3T/H | adopt the full automatic Simens PLC control, product inlet temperautre 60℃, sterilizing temperature 105℃, 120s, material outlet temperature 40 ℃, UK Spirax Sarco steam control system, with CIP cleaning unit |
32 | D-2 | Aseptic large bag filling machine | 3T/H | Aseptic large bag filler, 220kg, double heads , automatic control, self-leaning system, with Motorless drum rolling conveyor |
33 | Motorless drum rolling conveyor | carbon steel support with antirust painting, Galvanized rollarounds, effective width 750mm, length 10000mm. | ||
35 | E | CIP system | ||
36 | E | Full-auto CIP system | 3000L×3 | SUS304,insulation,single circuits,with plate heating, full-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,300L*2 storage tanks for concentrated acid and alkali. |
37 | R | CIP return pump | Q=30T/h | SUS316L,pump head 20m, suction lift 4M,mechanical seal |
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-TC |
Capacity | 2-50T/H |
Raw material | Fresh tomato / carrot/tomato paste |
End product | NFC fresh tomato juice, concentrated tomato paste, concentrated carrot juice, tomato ketchup, tomato sauce, tomato puree, etc. |
Juice yield | ≥ 90% |
Final product brix | 7-12brix(for juice) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Description:
Shanghai beyond machinery co., ltd is specialized in supplying Tomato/Carrot processing line, such as tomato, carrot, papaya, Aloe, etc.
It is suitable for processing various kinds of finished products: NFC fresh tomato juice, concentrated tomato paste, concentrated carrot juice, tomato ketchup, tomato sauce, tomato puree, etc.
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators. We have cooperate for long time with FMC, FOMESA and other world famous food processing machinery manufacturers, Shanghai beyond has developed perfect processing solutions.
Features of Tomato/Carrot processing line
1. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
2. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
3. End product with pure flavor, bright color, and high output percentage;
4. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
5. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.