
Equipment Description
1. Material:
1) Suitable Coil Thickness: 1.5-1.8mm
2) Suitable Raw Material: Galvanized steel sheet
2. The Chart of Process flow
Manual de-coiler --- Electric Feeding --- Servo motor feeding ----Roll Forming Machine--------Automatic cutting Mechanism ---Run-out Tables
3. The equipment including
Roll forming machine | 1 set |
Hydraulic cutter | 1 set |
Electrical control system | 1 set |
Hydraulic system | 1 set |
Normal run out table | 3 PC 1m*1m |
Manual de-coiler | 1 set Max. loading 5 T |
4. Technical specification and details
(1) Hydraulic Ue-coiler
Un-power: manual de-coiler; Max. Capacity: 7T
Suit for coil inner diameter: 508mm, suitable coil Max. out diameter: 1000mm
Manual power expands the coil inner surface.
(2) Roll forming machine
1) Number of forming steps: 17 steps
2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 85mm ,total solid
Tolled shafts
3) Rollers: Material is high grade No.45 forged steel, with digital-controlled procession. The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that to ensure long life of forming rollers.
4) Main motor power: 4 KW with cyclical planetary gear speed reducer
5) The plating chromium’s thickness on the surface of rollers: 0.05mm
6) Main stand: 350# H steel welded structure Wall plate thickness: 14mm the main frame of machine is welded separately and the outside wall is connected by screw after being rot blasted on the surface.
7) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.
8) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)
9) Line working speed (Forming speed): about 15-18 m/min (without cut time)
10) Main machine motor power: about 5.5 KW (Depend on final design)
Dimension of the machine: 9000mmx1200mmx1200mm
Weight of the machine: about 5000kg
(3) Hydraulic Cutting
1) Adopts post cutting, Stop to cut;
2) The cutting blade material is Cr12 with quenched treatment.
3) Adopts welded frame for good rigidity.
4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.
5) The power of cutting is provided by hydraulic station.
6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.
(4)PLC Control System
1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.
2) Delta converter adjusts speed technology, realize the automatic production.
3) Text screen is input and cancelled the working data.
4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.
5) Encoder count, having function of count and measuring length.
6) Suitable power voltage: 380V/50HZ/3Phase (can de designed according to buyer’s requirement)
Jiangyin Bosj Science & Technology Co., Ltd.
JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the
Yangtz e Rive r Delta and the famous "China's first village"
Jiangyin Huaxi Village. It is a professional manufacturer
specializing in the developing and export of roll forming machine
for metal roof tiles, wall sheets, C-shaped puline, Z-shaped
purline, press brakes, highway guardrail and CNC plasma cutting
machine. BOSJ has developed machinery and production methods to
meet customers' increasing demand for profitability and new
business opportunities.
BOSJ has a group of experienced senior engineers, technicians, they
were from machinery, automatic control, power electronics, and
other fields, and skilled workers ensure high quality products for
customers with perfect quality management and testing systems.
We're always able to meet your customized needs. From basic
economical roll formers to the most complex, we fashion a solution
to meet your company's production goals and budgets.
In line with enterprising spirit on 'sincerity originally" company,
use CAD/CAM electromechanics integrated technology, in a
conscientious and down-to-earth manner to devoted to new product
new industrial research and development of new technology, it is
accurate to regard time of fighting in time of price that the
high-quality products are reasonable as, loyal service is very
domestic and international every user.
Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.