
1. Technique parameters of the processing line
1. Main size:14000*2400*1300MM(L*W*H)
2. Total weight:about 20 ton
3. Main power:30KW
4. Reducer:use PM650 type,radio:1:31.75
5. Main frame:400MM H steel
6. Gear box base: use steel welding, planing above
7. The gear box and the spindle are connected by universal joint
8. Medium plate thickness: 20MM
9. Main shaft: GB 45 # steel, quenched and tempered, shaft diameter
80MM
10. Bearing: Harbin Bearing, Model 6215
11. Roll mold: GB bearing steel, rough machining by ordinary lathe,
CNC finishing, quenching, surface polishing, hard chrome plating.
12. Roll row number: 16 steps
13. Roller thickness: 2-4MM
14. Plate speed: 3 to 5 m / min
2. Processing technique and deployment
Processes: Man-made un-coiler—Roll forming machine—PLC
system—Hydraulic system—Receiving table
Components of line:
(1). Man-made un-coiler set
(2). Main machine for roll forming set
(3). Control system set
(4). Hydraulic system set
(5). Receiving table Set
Specification:
Guardrail roll forming machine | 1. Matching material: according to the drawing 2. Material thickness range: 4mm 3. Main motor power: 37 KW ( 45kw ) 4. Forming speed: 6-8m/min(include the punching and cutting time) 5. hydraulic station power: 22KW (30kw) 6. Quantity of stands: about 16 (18) 7. Shaft Material and diameter: 90 mm, material is 45CR 8.Material Of The Stations: pig iron 9.Tolerance: 3m+-1.5mm 10.Way Of Drive: gear box 11. Controlling system: PLC 12. Total weight: about 8 Tons 13. Voltage: 380V/ 3phase/ 50 Hz 14.Size of the machine: L*W*H 12m*1.5m*1.2m 15.Material of forming rollers: Gcr 15, coated with chromed treatment 16.Material of cutter blade: Cr 12 mould steel with quenched treatment 58-62℃ |
Processes and components | De-coiling –material guiding-leveling-punching-roll forming- length sizing –cutting the panel-panels to the collecting platform— Finish |
DECOILER | Manual de-coiler ( 1) Capacity: 3.0 tons |
PLC System | Comp(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this can depend on customers’ requests) (2) Automatic length measurement (3) Automatic quantity measurement (4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved (5) Length inaccuracy can be amended easily (6) Control panel: Button-type switch and touch screen (7) Unit of length: millimeter (switched on the control panel) |
1) Simple structure in linear type ,easy in installation and
maintation.
2) Modular Design: Easy To Maintain And Interchange.
3) Simple And Easy Operation: With Touch Screen/Operation Buttons.
4) 1 Year Warrenty: For Whole Galvanized Steel Profile Metal
Roofing Roll Forming Machine (Except For Wear And Tear Parts)
5) Worldwide Service: Impressive Roll Forming Solution And
Transport Lead Time.
Ⅱ, Applicable material
Thickness is 3mm±0.2mm , width is 482+3mm, yield strength is
235Mpa, side bend less t
10mm( base on 5m), the sheet surface is not rusty, smooth.
Ⅲ,Main parameters
1, Forming speed: about 20m/min
2, Decoiler Capacity: 10 tons
3, Coil Inner diameter: 500mm,600mm
4, Coil out diameter: 1700mm
5, Shearing motor: 2 X 1.1 KW
6, Pump Motor: 18.5 KW
7, Main Motor: 45KW(6phases)
8, Total Power: about 65 KW.
9, Material of forming rollers: D2 with quenched treatment
10, Material of shaft: High quality 45# steel with heat treatment.
11, Material of cutter, die Cr12 mould steel with quenched
treatment
12, Out size dimension: (L X W X H)27 X 6 X 1.8 M.
13,Total weight: about 50 tons.
Article No. | Item Name | Specification |
2 waves highway guardrail roll forming machine | ||
1 | Material of panel | GI |
2 | Thickness of feeding material | 3.0mm-4.0mm coil sheet |
3 | Roller station | 18 stations |
4 | Shaft Diameter | 100mm |
5 | Productivity | 12-15 m/min |
6 | Rollers' material | Bearing steel |
7 | Shaft material | 45# steel |
8 | Weight | 10 ton |
9 | length | 16 m |
10 | Voltage | 380V 50Hz 3phases |
11 | Control | PLC |
12 | Decoiler | 3 Tons |
13 | Motor | 15kw*2 |
14 | Driving way | Chain transmission |
15 | Chain size | 2 inch*2 |
16 | Cutting system | Hydraulic cutter |
Jiangyin Bosj Science & Technology Co., Ltd.
JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the
Yangtz e Rive r Delta and the famous "China's first village"
Jiangyin Huaxi Village. It is a professional manufacturer
specializing in the developing and export of roll forming machine
for metal roof tiles, wall sheets, C-shaped puline, Z-shaped
purline, press brakes, highway guardrail and CNC plasma cutting
machine. BOSJ has developed machinery and production methods to
meet customers' increasing demand for profitability and new
business opportunities.
BOSJ has a group of experienced senior engineers, technicians, they
were from machinery, automatic control, power electronics, and
other fields, and skilled workers ensure high quality products for
customers with perfect quality management and testing systems.
We're always able to meet your customized needs. From basic
economical roll formers to the most complex, we fashion a solution
to meet your company's production goals and budgets.
In line with enterprising spirit on 'sincerity originally" company,
use CAD/CAM electromechanics integrated technology, in a
conscientious and down-to-earth manner to devoted to new product
new industrial research and development of new technology, it is
accurate to regard time of fighting in time of price that the
high-quality products are reasonable as, loyal service is very
domestic and international every user.
Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.