Automatic RITTAL Steel Forming Machines 8-15m/min Passive Decoiler 24 Stations

Electric Cabinet Punching Production Line

Main technical parameters

1. General structure of equipment

Area of production line: length18m x width 3.5m x height 5m

Feeding direction: from left to right

Power: 380V, 50Hz, 3 phase

Pneumatic station: pressure 0-0.6MPa.,0.5m³/min.

Hydraulic oil: 46# Hydraulic oil

Gear oil: 18# gear oil

2. Technical parameters of machine

Width of material sheet:≤250 mm

Thickness of material sheet: 2.0mm

Material of sheet:Low carbon,etc

Punching speed:8-12m/min

Length of the work piece:2500 mm

Total Power:36KW.

3. Service for producing machine

Equipment part list of automatic Punching Production Line

4. Craft of automatic Electric cabinet Punching Production Line

Equipment structure:

5.1 Equipment structure

Passive De-coiler---Leveler---Servo-fedder---Punching--Recoiler

6.2 General structure of equipment

6.2.1 De-coiler

Structure: Passive de-coiler

Width of coil:100~250mm,thickness:2.0mm

ID:φ508mm；OD:ф480-520 mm；

Max. OD:φ1200mm;Capacity:≤2.0T

With Brake System,it has the saftguard system to press the coil to prevent from expanding.

6.2.2 Leveler

Working roller: Five rollers type leveling machine

Feature of structure: after the quenching and tempering, chrome-plating processing, the rigidity, surface roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller, the clamping roller may the independent control, the leveler has one pair of horizontal guide roller and two pairs of vertical guider roller and easy to adjust by hand wheel.

Between the leveler and the feeding device, there is optical sensor, sends out the feedback signal to the control system, the control system sends out the instruction to the frequency conversion motor to change speed to control the storage quantity of the sheet.Achieves the uninterrupted level goal.

Motor:380V 5.5KW 4 grade

6.2.3 Servo Feeding machine

Drive: 3 kw Servo motor

Roller quantity: 4 pcs

Roller material: GCr15

Roller heat treatment hardness: HRC55°-57°

Speed: 0-10/min.

Drive mode: vector wheel

6.2.4 Punching press

Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .Uses the combined type air operated friction clutch.

Punching die:1 set

Motor:380V 5.5KW 4 grade

Punching frequency: 45 times/ min.

punching 3 lines each time, feeding length 50mm/time

B. Electric Roll Forming Production Line

1. Production Craft

Passived Decoiler----Roll Forming---Cutting----Collection

2. Machine Structure

2.1 De-coiler

Structure: Passive de-coiler

Width of coil:100~250mm,thickness:2.0mm

ID:φ508mm；OD:ф480-520 mm；

Max. OD:φ1200mm;Capacity:≤2.0T

With Brake System,it has the saftguard system to press the coil to prevent from expanding.

2.2 Main forming machine

Machine rack: normal rack welded by #8 channel profile steel

Forming stations:24 stations(roller)

Forming machine:Electric cabinet

Forming frame:Dragon-type,gearbox drive

Material of bearing 40Cr, quenching treatment

Max. Feeding width:≤250mm

Max. Feeding thickness:2.0mm

Roller axis:φ60 mm

Material of the roller:Gcr15,quenching treatment,HRC58-62°

Main shaft dia.: ф55mm

Main shaft material: 45# steel

Drive type: every rack has one gear power distribution box.

Main drive motor:2X11kw frequency motor drive 380V 4 grade

Forming Speed:8-12m/min

2.3 High Frequency Welding Device

2.3.1 Welding Guide Frame:one set

It consists of up and down rollers,it has guide blade at the middle of the rollers,the welding angle is adjusted by the screw

2.3.2 Welding Squeeze Roller Frame:one set

Three rollers type,up rollers can dismantle,the squeeze roller can press the melting part and the melting part will be welded together.

2.3.3 Side Squeeze Roller Diameter:φ35mm；

External Remove Device:one set

It installs the changeable cutting blade,it can adjust the blade height and horizontal position manually,it has pneumatic fast advance and retreat blade device.

2.3.4 Down Support Device,it is supported by hardboad wood,the height is adjustable,it can make sure the flatness off the welding seam and cutting surface.

2.3.5 Polishing roll Device:one set

Standing roller type,it open and adjust manually.

2.3.6 Cooling Device:spray and overflow pool way.

2.4 Flying Cutting Saw without bur Device

Flying saw cutting without bur

Motor power: 3KW

Quantity of cutting blades: 1sets Cutting type:Flying saw cutting without bur

2.5 Run-out table

Structure:Roller type with no power

2.6 Electric control system

Full line is controlled by PLC control system with touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc...

Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.

JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the Yangtz e Rive r Delta and the famous "China's first village" Jiangyin Huaxi Village. It is a professional manufacturer specializing in the developing and export of roll forming machine for metal roof tiles, wall sheets, C-shaped puline, Z-shaped purline, press brakes, highway guardrail and CNC plasma cutting machine. BOSJ has developed machinery and production methods to meet customers' increasing demand for profitability and new business opportunities.
 

BOSJ has a group of experienced senior engineers, technicians, they were from machinery, automatic control, power electronics, and other fields, and skilled workers ensure high quality products for customers with perfect quality management and testing systems. We're always able to meet your customized needs. From basic economical roll formers to the most complex, we fashion a solution to meet your company's production goals and budgets.
 

In line with enterprising spirit on 'sincerity originally" company, use CAD/CAM electromechanics integrated technology, in a conscientious and down-to-earth manner to devoted to new product new industrial research and development of new technology, it is accurate to regard time of fighting in time of price that the high-quality products are reasonable as, loyal service is very domestic and international every user.
 

Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.