
Unistruct Solar Stand C Channel Roll Forming Machine
1. Standard Size: 21*21, 41*21, 41*25, 41*41, 41*52, 41*62, 41*72, 41*82 or as per your requirement
2. Standard Thickness: 1.0mm, 1.5mm, 1.6mm, 2mm, 2.5mm, 2.75mm, 3mm or as per your requirement
3. Standard Length: 2440mm, 3000mm, 5800mm, 6000mm or as per your requirement
4. Surface:
Hot-dip galvanized strut channel
Pre-galvanized strut channel
Powder coated strut channel
Electro Galvanized strut channel
5. Peforated: 14*28mm, 11*25mm, 25*30mm, or as your requirements
Production Line Component
Equipment part list of automatic U type auto punching/roll forming machine
No. | Name | Type | Quant. | Power of motor (KW) |
1 | Passive Decoiler | MT-300 | 1 set | |
2 | Leveler | HS-300 | 1 set | 3 |
3 | Servo-feeder | NCF-300 | 1 set | 2.2 |
4 | JF21-80 Punching machine | YANGLI GROUP | 1 set | 7.5 |
5 | Punching mould | 1 set | ||
6 | Roll forming machine | Gantry gearbox | 1 set | 18.5X2 |
7 | Flying Hydraulic cutting | 1 set | 5.5 | |
8 | Run-out table | SL-300X4000 | 1 set | |
9 | Electric control system | 1 set |
Main technical parameters
1.Machine Technical parameters
Width of material sheet:≤200 mm
Thickness of material sheet: 0,95 mm up to 1,55 mm
Material of sheet:Galvanized Steel,etc
Line production speed:15-20m/min(including punching/forming/cutting)
Length of the work piece:3000mm-6000mm.
Total Power: 48.2 KW.
2.Machine General Working Condition
Area of production line: length45m x width 3.5m x height 5m
Feeding direction: from left side to right side
Power: 380V, 50Hz, 3 phase
Pneumatic station: pressure 0-0.6MPa.,0.5m3/min.
Hydraulic oil: 46# Hydraulic oil
Gear oil: 18# gear oil
Composition of whole line
1.decoiler
a.Width of material: 300mm
b.Inner hole diameter of coil: 400-460mm
c.Maximum diameter of coil: 1600mm
d.Loading weight : 3000kgs
e.Manual expanding core
f.No power transmit, with brake device
2.Straightening machine
a.Width of feeding: 300mm
b.Thickness of material: 2.5mm
c.Quantity of straighten roller: 9 pcs
d.Quantity of pinch roller: 2pcs
e.Diameter of shaft: 80mm
f.Thickness of roller: 40Gr steel (temper rigidity: HRC25-27)
g.Motor: 3KW
h.Speed: 8m/min
i.Transmit: chain and wheel
3.Feeder
a.Width of material: 300mm
b.Thickness of material: 2.5mm
c.Quantity of roller: 4 pcs
d.Material of roller: GCr15 steel
e.Rigidity of roller: HRC55-57
f.Servo motor: 0.85KW (Mitsubishi)
g.Speed: 0-10m/min
h.Transmit: wheel
4.Roll Forming machine
a.Groups of roller: 18 nos (change 7 groups roll for another
height)
b.Material of roller : Gr15 steel and Cr12MOV
c.Hot treatment of roller; HRC55°-57°
d.Surface of roller: polishing treatment
e.Diameter of main shaft: 60mm, material: 45# steel
f.Bearing of roller: 60310
g.Thickness of side wall: 30mm
h.Transmit; chain and wheel
i.Motor; 15 KW, 400 speed reducer
j.Machine frame: welded by steel pipe
k.Equip cooling water pump device
l.Speed; 2-8 m/min
5.Cut-off
a.Oil pressure station: 1pcs
b.Motor: 3KW
c.Cut-off mould: 1 set ( with scrap cut-off)
d.Material of cut-off mould: Gr12 steel
e.Rigidity: HRC60-62
f.Cut-off work pressure: 15T
4.Main Machine Technical parameter
,NO. | Name | unit | parameter | remark | |
1 | materials | Type | Mild steel galvanized sheet | ||
Plate strength | ≥350 | ||||
Plate thickness | mm | 1.5~2.5 | |||
2 | specification | mm | See the picture | ||
3 | speed | m/min | 6~8 | ||
4 | Material of the roller | GCr15 Hardening treatment | |||
5 | drive type | Gear box | |||
6 | power | kw | About40 | ||
7 | Electrical control system | PCL frequency control | |||
8 | Size(lengthXwidthXheight) | m | 35X4X3.9 |
Jiangyin Bosj Science & Technology Co., Ltd.
JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the
Yangtz e Rive r Delta and the famous "China's first village"
Jiangyin Huaxi Village. It is a professional manufacturer
specializing in the developing and export of roll forming machine
for metal roof tiles, wall sheets, C-shaped puline, Z-shaped
purline, press brakes, highway guardrail and CNC plasma cutting
machine. BOSJ has developed machinery and production methods to
meet customers' increasing demand for profitability and new
business opportunities.
BOSJ has a group of experienced senior engineers, technicians, they
were from machinery, automatic control, power electronics, and
other fields, and skilled workers ensure high quality products for
customers with perfect quality management and testing systems.
We're always able to meet your customized needs. From basic
economical roll formers to the most complex, we fashion a solution
to meet your company's production goals and budgets.
In line with enterprising spirit on 'sincerity originally" company,
use CAD/CAM electromechanics integrated technology, in a
conscientious and down-to-earth manner to devoted to new product
new industrial research and development of new technology, it is
accurate to regard time of fighting in time of price that the
high-quality products are reasonable as, loyal service is very
domestic and international every user.
Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.