
Unistruct Solar Stand C Channel Roll Forming Machine
UniStrut Channel Detailed Specification Information:
1. Standard thickness: 1.5mm, 2mm, 2.5mm,2.75mm, 3.0mm
2. Standard length: 2440mm, 3000mm, 5800mm, 6000mm and customized
3. Standard size: 41*21, 41*25, 41*41,41*62,41*72,41*82, back to
back, 41*41.41*62,41*123 and so on
Other sizes be produced according to customer’s drawing.
BOSJ offer sample design,or you can offer your sizes.We will offer you the suitable technical proposal and machine structure.
2. Roll Forming Machine Main technical parameters
Production flow of line
5T Decoiler-leveling machine-feeding machine-120T auto punching
machin-20 groups roller roll forming-cut-off ---run out table
Technical data
a. Material: Gr450 high tensile steel
b. Thickness of product: 2.5mm
c. Width of product: 340mm
d. Height of product: 100mm
e. Currency for device: AC 380V, 50HZ, 3PH
f. Material Gr450 high tensile steel for debug and inspect are
provided by buyer
Composition of whole line
1. decoiler
a. manual expanding core
b. width of coil: 700mm
c. loading weight (max): 5tons
d. Inner hole diameter of coil: 400-460mm
e. Diameter of coil (max): 1600mm
f. No power, with brake device
2. leveling machine
a. Thickness of processed material: 3mm
b. Width of processed material: 700mm
c. Leveling shaft: 9 pcs, pinching shaft: 2 pcs
d. Diameter of shaft: 90mm
e. Material: 40Gr steel
f. Rigidity: HRC25°-27°
g. Power : 5.5KW motor
h. Transmit by girth gear and chain
i. Speed : 8m/min
3. feeding machine
a. width of feeder: 700mm
b. thickness of process material: 2.5mm
c. quantity of roller: 4 pcs
d. material of roller: GCr15 steel
e. hot treatment rigidity of roller: HRC55°-57°
f. servo motor: 2 KW (Brand: Japan)
g. speed of feeding: 0-10m/min
h. transmit by girth gear
4. 120T Punching machine
a. Work pressure: 120T
b. Work times: 45 times/minutes
c. Equip step drive punching mould: 1 unit ( punch two rows hole
each time)
5. Roll forming main machine
a. Product width can adjust 340mm
b. Groups of roller: 20 groups
c. Material of roller: Cr15 Steel
d. hot treatment rigidity of roller: HRC55°-57°
e. surface of roller: polishing
f. material of roller: GCr15 steel
g. diameter of main shaft: 72mm material: 45# steel
h. bearing of roller: 60312
i. thickness of side wall: 35mm
j. transmit method: chain and girth gear
k. Main frame: welded by 8# groove steel
l. Motor: 11KW , 350 speed reducer ( respectively : 2 pcs)
m. Speed of roll forming: 2-8meters/minuts
n. Equip cooling water pump device
6. Cut-off
a. Oil pressure station: 1 set
b. Motor of oil pressure station: 5.5KW
c. Cutting mould: 1 unit ( scrap cut-off)
d. Material of cutting mould: Gr12 steel
e. treatment rigidity r: HRC60°-62
5. Production Line Component
Equipment part list of automatic U type auto punching/roll forming
machine
No. | Name | Type | Quant. | Power of motor (KW) |
1 | Passive Decoiler | MT-300 | 1 set | |
2 | Leveler | HS-300 | 1 set | 3 |
3 | Servo-feeder | NCF-300 | 1 set | 2.2 |
4 | JF21-80 Punching machine | YANGLI GROUP | 1 set | 7.5 |
5 | Punching mould | 1 set | ||
6 | Roll forming machine | Gantry gearbox | 1 set | 18.5X2 |
7 | Flying Hydraulic cutting | 1 set | 5.5 | |
8 | Run-out table | SL-300X4000 | 1 set | |
9 | Electric control system | 1 set |
7. Electric Control System
Full line is controlled by PLC control system with touch screen
operation to achieve the human and PLC interactive. The operator
can monitor the setting program (programmable control) and modify
the parameter to control the line. Also can check the running
status, parameter and error indication etc...
Operation type: manual /auto two type switch. In manual position:
can run the each part of the machine. In auto position: can run the
full line. The emergency stop ensures the safe of the equipment and
operator.
Machine side is equipped with the manual operation control panel
for convenient worker to operate;
Jiangyin Bosj Science & Technology Co., Ltd.
JIANGYIN BOSJ SCIENCE & TECHNOLOGY CO., LTD located in the
Yangtz e Rive r Delta and the famous "China's first village"
Jiangyin Huaxi Village. It is a professional manufacturer
specializing in the developing and export of roll forming machine
for metal roof tiles, wall sheets, C-shaped puline, Z-shaped
purline, press brakes, highway guardrail and CNC plasma cutting
machine. BOSJ has developed machinery and production methods to
meet customers' increasing demand for profitability and new
business opportunities.
BOSJ has a group of experienced senior engineers, technicians, they
were from machinery, automatic control, power electronics, and
other fields, and skilled workers ensure high quality products for
customers with perfect quality management and testing systems.
We're always able to meet your customized needs. From basic
economical roll formers to the most complex, we fashion a solution
to meet your company's production goals and budgets.
In line with enterprising spirit on 'sincerity originally" company,
use CAD/CAM electromechanics integrated technology, in a
conscientious and down-to-earth manner to devoted to new product
new industrial research and development of new technology, it is
accurate to regard time of fighting in time of price that the
high-quality products are reasonable as, loyal service is very
domestic and international every user.
Our products cover more than 20 provinces and cities in China and are also exported to Southeast Asia, the Middle East, African regions and North America.