
1. 5 ton manual decoiler
2. Feeding→pre-cutting→forming station→Post cutting system
3. Manual out table
4. Hydraulic station
5. Control desk
6. Spare part list
Profile, layout & production flow:
Material of the profile: Q195, Q235, GI or color steel
Thickness range: 0.4-0.6mm
Coil width: 1250mm
Height: 25±1,effective width: 1100±6mm
Finished product length: from 500 mm to (at least) 12’000 mm
Layout of machine(only for reference, the exactly one will be send to customer in 20
days after confirmed order)
Working direction base on customer request:
Manual decoiler→ Feeding→roll forming→pressing→post cutting →out table
1: 5T manual decoiler | |
Dimensions | 1700mm*1000mm*800mm |
Width of feeding | 1250mm |
Capability | 5 Ton |
Inter diameter | 480mm-570mm |
Mode of expand &fight | inner expand &fight by manual |
Way of feeding | manual |
Color | Blue (or base on customer request) |
Quantity | 1 |
2: Feeding→roll forming | |
Adjustable center of the forming rollers and of sufficient length
to prevent lateral movement of the strip on its entry to flattener. | |
Feeding type | adjustable |
Feeding width | 1250mm |
Entrance and guide roller | material is SAE1045, HRC48-52° surface with chrome |
Quantity | 1 |
Forming Section | |
Material of the profile | Q195, Q235, GI or color steel |
Thickness range | 0.4-0.6mm |
Main motor power | 5.5kw, AC motor, motor inside of main machine (Brand: Guomao of
China) |
Machine Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Roll station | about 11 stations (according the final design) |
Roller material | ASTM1045 chrome plated surface with chrome, CNC, |
Shaft diameter | ¢70mm material: SAE1045 with quenching and tempering |
Machine roll forming speed | 2-4m/min |
Transmission | by chain, one inch |
Roll former has leveling bolts in the base for adjust the leveling | |
Machine base frame adopt H beam welding steel | |
In the main roll forming machine have 2 buttons for urgency stop if
happen any malfunction. | |
Machine adopt metal wall as station | |
To avoid accidents, all of drive part adopt protect cover | |
Color of machine | Blue and yellow (or base on customer request) |
Quantity | 1 |
Pressing system | |
Pressing after forming | Press the sheet after roll forming to required length |
Hydraulic drive uses the same hydraulic unit with cutting | |
Material of mold | Cr12, 58-62 HRC hardness |
Pressing by hydraulic, 5.5KW | |
Working pressure | 12Mpa adjustable |
Tolerance of length | +/- 1.5mm for each piece end product |
Quantity | 1 |
Post cutting system | |
Cutting after forming | Cut the sheet after roll forming to required length |
Hydraulic drive uses the same hydraulic unit with pressing system | |
Material of blade | Cr12, 58-62 HRC hardness |
Cutting power by hydraulic, 5.5KW | |
Working pressure | 12Mpa adjustable |
Tolerance of length | +/- 1.5mm for each piece end product |
Quantity | 1 |
3: Output table: | |
Frame | welding by tube |
Size | about 1.0m long*1.0mwide*0.9mhigh |
One out table with some support roller | |
Supporter roller | ASTM 1045 with chrome |
Diameter of rollers | 55mm |
Color | Blue |
Quantity | 2units |
4: Hydraulic station | |
Hydraulic power | 5.5kw |
Working pressure | 12Mpa adjustable |
Solenoid valve | 2 groups (1 for pressing and 1 for post cutting) |
Hydraulic oil | 46# hydraulic oil |
Color | Blue (or base on customer request) |
Quantity | 1 |
5: Control desk | |
Programmable setting of profile length and quantity | |
Automatic stopping of the equipment after completion of the cutting
programme will be provided | |
Operating system language | English and Chinese |
Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Computer used to control length & quantity | Machine will automatically cut to length and stop when required
quantity is achieved |
Length inaccuracy can be amended easily. | |
Control panel | Button-type switch and touch screen |
Unit of length | millimeter (switched on the control panel) |
PLC brand | Panasonic |
Frequency converter brand | Yaskawa |
Touch screen | Taiwan Weinview |
Color | gray |
Quantity | 1 |
Cangzhou Huachen Roll Forming Machinery Co., Ltd.
Our factory was founded in 1998. We have been engaged in the roll forming machine manufacturing industry over 25 years.
Main products are color steel roll forming machine, classical glazed tile forming machine, C/Z purlin roll forming machine, gutter machine, ridge cap machine, keel roll forming machine for light steel structure building, floor deck forming machine, sandwich panel production line, guardrail roll forming line; and various kinds full-automatic cold roll forming line such as cable trey production line, double C bugging rack beam production line; and other roofing machine line, like stone caoted roofing sheet prodction line.
And our factory has more than 15 years of export experience. we already sold to more than 100 countries and regions in the world. We have a deep understanding of the profiles used in each country and provide high-quality suggestions for subsequent customers' purchases.
In the production of machines, from parts processing and welding to
assembly, we have strict quality control in every step. We must be
responsible to every customer.
we were and continue always keep: "not only complete a machine, but also perfect every detail".
We have approved certification of CE, the concept “control every
process and perfect all products” is curved in everyone’s mind.
Each machine will be via testing before leaving factory, problem
machines will never be delivered to customer.
We have more than 15 years experience of export and know very well
about the different needs of customers from both in developing
countries and developed countries, and provide a large number of
customers with satisfactory design plan. Now our products have been
exported to more than100 countries and regions of the world, and
established a long-term cooperative relationship with clients. We
do firmly believe a true partnership never ends with the delivery
of the goods and satisfactory after-sales service can make a great
difference.
We are willing to promote the economic and technical exchanges with
the world, and do positive work to enhance the friendship between
people from different countries. We sincerely hope: you and I hand
in hand, create the glorious future altogether!
Choose Cangzhou Huachen Roll Forming Machinery Co.,Ltd is worth your trust.
We manufacture high standard roll forming machine for export for
nearly 15 years.
Our machines have been exported to more than 100 countries and
regions around the world.
Maintained good cooperative relations with customers.