
Organic pineapple juice, 5-10T/H pineapple juice Line with blending system for bottle package
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-MPL5 |
Capacity | 5-10T/H |
Raw material | Fresh pineapple |
End product | NFC fresh juice, concentrated juice, Concentrated juice, clear juice, ,cloudy juice |
Juice yield | 50-75% |
Fruit input brix | 10-20brix (fresh fruit) |
End product brix | 60~72Brix( for concentrated ) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Gable top box/ brick shape carton |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Description:
Pineapple is a famous tropical fruit, Because of its delicate flesh, unique flavor, which is very popular and known as the "king of tropical fruit".
Complete plant of pineapple processing equipment including following procedures, washing the fresh pineapple , peeling, pulping, crushing, squeezing, enzyme destruction, membrane filtrating, concentrating, sterilizing, filling process etc.
The fresh pineapple is processing into the clear juice and cloudy juice, then packing into the gable op box, aseptic bags, PET bottles and other containers, achieving the selling purpose of cold chain or normal temperature.
Features of pineapple processing line
The processing capacity is varied from 60 tons/day to 1500 tons/day;
The line is also suitable for processing the fruits that share the similar characteristics;
Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple;
The production process fully automatic PLC control to save labor and facilitate production management;
Low-temperature vacuum evaporation ,Maximize reserve the flavor substances and nutrients also save energy.
Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products
Automatic CIP cleaning ,ensure the entire line equipment of food hygiene and safety requirements
Flow NO | Name | Model | Specification | Qty (set) | |
A Fresh mango processing unit | |||||
A-1 | Clapboard elevator | 5T/h | SUS304 frame,stainless steel clapboard, by frequency controller 20~100RPM,conveyer chain is made of antisepsis material | 1 | |
A-2 | Air-blow washer and sorting machine | 5T/h | stainless steel centrifugal pump ; oxygen pump; speed can be adjustable,size of elevator and sorting roller is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding Checkered plates | 1 | |
A-3 | Brush washer | 5T/h | material is SUS304, size of the machine is 4000×2000×1400mm, imported transducer, with manual fruit pusher,at bottom with spraying device for tap water spraying | 1 | |
A-4 | Clapboard elevator | 5T/h | motor of the machine is 3kw,with gearbox, speed is 20~100RPM adjustable, stainless steel clapboard, 4500×1100mm | 1 | |
Subtotal: | |||||
B Mango pulping unit | |||||
B-1 | Pulper and destoner compound | 5T/H | SUS304 frame,speed is adjustable by transducer | 1 | |
B-2 | Screw conveyer for fruit core | made of SUS304 stainless steel, diameter of the screw is 300mm,U shape | 3 | ||
B-3 | Temporary storage tank | 1000L | SUS304,single layer,top mounted light view window fixture, CIP spraying ball, at bottom with flange connected outlet,with high/low level probe,4 adjustable legs | 1 | |
B-4 | Screw pump | 10T/H | manually adjust the speed, pressure at outlet is 0.6Mp | 2 | |
B-5 | Tubular heater | 5T/H | food sanitary grade. Tubular heating, with imported steam reducing valve system, temperature is manualy controled, with thermometer at outlet | 1 | |
B-6 | Scraper type refiner | 3T/H | SUS304,stainless steel net hole ,variable frequency speed control,with adjustable outlet pressure | 1 | |
B-7 | Buffer storage tank | 1000L | material is SUS304 stainless steel, single layer, round shape, half open type, outlet at bottom with flange connected, high/low level probe, pure water inlet | 1 | |
B-8 | Platform for destoner,pulper and crusher | mild steel supporter, on surface with stainless steel checkered plate,dimension is 5000mm×2500mm,water drainage in central | 1 | ||
B-9 | Platform for pulper | mild steel supporter, on surface with stainless steel checkered plate,dimension is 3500mm×2500mm,water drainage in central | 1 | ||
B-10 | Crusher | SUS304, tooth-type, with ABB motors, with sandblasting on the appearance | 1 | ||
B-11 | Belt press juier | 5T/H | sanitary mesh bag,SUS 304, full automatic | 1 | |
B-12 | Double stage pulper | 5T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 18.5KW SUS 304, first stage 0.8mm mesh, second stage 0.4mm mesh, power 18.5kw | 1 | |
Subtotal: | |||||
C Evaporator and concentrating unit | |||||
C-1 | Buffer storage tank | 3000L | Material is SUS304 stainless steel, with PU isolation, cone top, outlet at bottom with flange connected,sealed manhole,ladder,high/low level probe, sample valve, top mounted standing agitator, anti-eddy plate at bottom, digital indicator thermometer, CIP spraying ball, adjustable legs | 2 | |
C-2 | Centrifugal pump | 10T/H | Sanitary food grade, mechanical seal,ABB motor,pump head is 36m | 1 | |
C-3 | Double effects forced circuit evaporator | 1.5-2T/H | SUS304 material,full-auto PLC control, UK imported steam reduction and adjusting valve system, imported temperature sensor, differential pressure controller,use tower water for cooling | 1 | |
C-4 | Batch storage tank | 5000L | Material is SUS304 stainless steel, single layer, digital show thermometer,sample valve,airtight manhole, ladder, high/low level sensor, standing type off-side agitator, anti-eddy plate, CIP cleaning ball, adjustable supporters | 2 | |
C-5 | Rotary pump | 3~5T/H | use food grade rubber as gasket, inside is mirrow polished, frequency controled | 1 | |
Subtotal: | |||||
D sterilization and filling system | |||||
D-1 | Tube-in-tube sterilizer | 1.5-2T/H | SUS304 stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 110℃,60S | 1 | |
D-2 | Deaerator | 1.5-2T/H | full-automatic,working with tube-in-tube sterilizer | 1 | |
D-2 | Aseptic filler | 1.5-2T/H | Sterilized by steam, auto-control, single filling head | 1 | |
Subtotal | |||||
E CIP system | |||||
E-1 | Semi-autmatic cip system | 2T×3 | External layer of CIP liquid storage tank is SUS304 stainless steel,inner is SUS316L,volume of CIP acid/alcali tanks are 2000L , with coil tubes inside of tanks for steam heating the CIP liquid, temperature is auto controled, one cleaing circuit, USA acid/alcali adding system, with small troley for acid/alcali concentrate storage barrel, one centrifugal pump(20T/h,pump head 36m) | 1 | |
R | CIP return pump | 20T/H | food sanitary grade, self-priming, mechanical seals | 2 | |
Subtotal: | |||||
Total equipment price | |||||
G project installation and others | |||||
G-1 | Product piping system (National standard) | include CIP pipes, product piping system, valves, meters in the main workshop, SMS standard, include installation material for CIP system | 1 | ||
G-2 | Non-product system (National standard) | include all steam piping, cold water piping, tap water and compressed air piping, not include the insulation for the pipes | 1 | ||
G-3 | Electric cabinets ( National standard) | include all the electric control boxes in the main workshop, and also include the closets in the local site(made of stainless steel),include electric control box for the CIP system | 1 | ||
G-4 | electric distributing system ( National standard) | include the electric cable and bridges, cables, and control system, design a master control box in central, with separate control box at exact point to control exact processing part, prepare reserved button for future additional use | 1 |
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier
machine
Squeeze extractor--Juice refiner—separator—evaporator-- Juice
concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh
Essential oil refiner—fruit oil
Fruit residues collector—animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer,
ultra-filtration, decolor, destoner, crusher, stone washer, brusher
washer, pine apple extractor, refiner, enzymolysis, filtration, CIP
cleaning system
Our vegetable / fruit processing line integrates a series of main processing steps, including conveying, size reduction and heating on a compact stainless steel frame.
Features and benefits
Continuous processing of fruits and vegetables
Sanitary design, easy to clean
Be able to use appropriate CIP system for local cleaning
All stainless steel and food grade polymer food contact surfaces
The control panel with variable frequency drive is used for speed
control, which is convenient for electrical installation
Integrated sanitary product pump to pump juice to downstream
process
Optional mounting on casters for easy movement
It can be configured to use the juicer to produce viscous juice and
smoothie mud
details
The juice production line module is easy to install because all
relevant pipes and electrical connections have been pre installed
and pre tested, so it is very suitable for product testing anywhere
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.