
Complete set of industrial 2T-5T/h Seabuckthorn juice and pulp , seeds oil processing line
Specifications:
Raw material: | Big or small sea-buckthorn(with fruit sticks or not) |
End product: | juice Concentrate, transparent juice, cloudy juice, sea-buckthron oil |
Production capacity: | 20T/D-2000T/D |
Output percentage: | ≥90% |
Solid content | 10~15Brix |
Packing type for end product: | Aseptic Bag/glass Bottle/PET Bottle /gable Top Box |
Shanghai beyond machinery co., ltd is specialized in supplying
Sea-buckthorn deep processing line. The end products can be NFC
fresh juice, concentrated juice, sea-buckthorn clear juice,
sea-buckthorn pulp sea-buckthorn pulp oil, sea-buckthorn seeds oil.Description:
Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.
The traditional ways is to press and extracting Sea-buckthorn together with stem/sticks. The new technology that developed by shanghai beyond is to remove the stem/sticks firstly, and then to produce the juice by pulping method, which solves several technology difficulties, such as stem/sticks removing method, cleaning, pulping, clarification etc. Meanwhile, during the juice production, the juice oil and seed oil are processed and obtained in maximum percentage, which highly increased the additional value of product from Sea-buckthorn.
Features and advantages:
1. Wide range of raw fruits are available, this line is applicable for all kinds of all kinds of big or small Sea-buckthorn fruits;
2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: enzymolysis, membrane filtration,evaporation etc.
3. According to different investment value and product structure, we can customize average, middle level or high level processing equipments.
4. End product with pure flavor, bright color, and high output percentage;
5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Technical parameter of 1000kg per hour sea-buckthorn juice, pulp, and seeds oil line:
Flow NO. | Equipment Name | Capacity | Main Technical Parameter | UNIT | QTY |
A | Washing and pulping system | ||||
A-1 | Surfing and unfreezing Washer | 1T/H | SUS304, net conveying, hot water recycle system, steam coil pipe heating, Germany Burkert temperature control system, 3000*800*1200, including net elevating, 10-20RPM stepless speed adjustable | Unit | 1 |
A-2 | Clapboard elevator | 1T/H | SUS304 stainless steel, clapboard elevator, power: 2.2KW, stepless speed adjustable by manually, 20-100RPM stepless speed adjustable, 5000*400*5000 | Unit | 1 |
A-3 | First Step pulping machine | 1T/H | SUS304, rotary speed, 960R/Minutes, power:30KW, frequency converter adjustable, 1-2MM net hole, 1700*600*1250mm | Unit | 1 |
A-4 | Second Step pulping machine | 1T/H | SUS304, rotary speed, 960R/Minutes, power:30KW, frequency converter adjustable, 1-2MM net hole, 1170*600*1250mm | Unit | 1 |
A-5 | Seed screw conveyer | 0.5T/H | SUS304, side plate thickness 3MM, power:2.2KW, stepless adjustable, 6000*200*1400 | Unit | 1 |
A-6 | Fruit skin screw conveyer | 0.5T/H | SUS304, side plate thickness 3MM, power:2.2KW, stepless adjustable, 6000*200*1400 | Unit | 1 |
A-7 | Temporary storage tank | 500L | SUS304 stainless steel, single layer, plate thickness 3MM, feet adjustable, semi-open type, bottom flange outlet, there is sightglass on both top and bottom of the tank. | Unit | 1 |
A-8 | Screw pump | 1T/H | SUS304 Stainless steel, food grade rubber stator, stepless speed adjustable | Unit | 1 |
A-9 | Buffer tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 1 |
A-10 | Centrifugal pump | 3T/H | SUS304, mechanical seal, ABB motor, pumping lift 24meter | Unit | 1 |
B | Separate and temporary storage system | Unit | |||
B-1 | Oil and water separate machine | 1T/H | Food grade, auto discharge residue, 6600RPM, auto discharge oil | Unit | 1 |
B-2 | Oil temporary storage tank | 500L | SUS304 stainless steel, single layer, plate thickness 3MM, feet adjustable | Unit | 1 |
B-3 | Temporary storage tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, breath valve, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 2 |
B-4 | Centrifugal pump | 3T/H | SUS304 stainless steel, mechanical seal, ABB motor, pumping lift 24meter | Unit | 1 |
C | Sterilization and homogenization system | Unit | |||
C-1 | Full-auto tubular sterilizer | 0.5T/H | SUS304 stainless steel, PLC full-auto control, colorful touch scree, 120℃, 15S, UK Spirax Sarco steam valve control system, with self CIP cleaning system | Unit | 1 |
C-2 | Homogenizer | 0.5T/H | 25MPa, 5.5KW, with starting cabinet | Unit | 1 |
D | Filling system | Unit | |||
D-1 | High level tank | 1000L | SUS304 stainless steel, single layer, with verticle stirrer 30RPM, sealing manway, breath valve, digital thermometer, CIP sprayer, anti-votex plate, material discharge at bottom, adjustable feet, ladder, glass tube liquid meter | Unit | 1 |
D-2 | High level platform | SUS304 stainless steel, with checkered plate , 2.5mX2.5mX2m | Unit | 1 | |
D-3 | Plastic bag filling machine | SUS304 stainless steel, 2000Bag/hour, 350ML/Bag | Unit | 1 | |
E | CIP system | Unit | |||
E-1 | Semi-auto CIP system | 1000L*4 | Single circuit, semi-auto, including acid tank, alkali tank, hot water tank, pure water tank, temperature auto-control, acid and alkali concentrate auto supplying system | Unit | 1 |
E-R | CIP return pump | 20T/H | SUS304 stainless steel, pumping lift: 20Meter | Unit | 1 |
Project samples:
No. | Project information | Place | Remark |
1 | 10 t/H Concentration Sea Buckthorn Juice Beverage Production Line | Erdos | Turnkey Project |
2 | 3 t/H Red Jujube Tea Drink Production Line | Shanxi yanan | Turnkey Project |
3 | 8t/H juice, buckwheat beverage production line | Sichuan liangshan | Turnkey Project |
4 | 24000 p/HPET Honeysuckle Extraction Drink Pre-process Production Line | Chongqing xiushan | Turnkey project |
5 | 3 t/H Winter Jujubes juice line | Shandong leling | Turnkey project |
6 | 2 T/H Buckthorn Juice, Pulp, Oil Line. | Mongolia | Cooperated with Germany Engineering Company |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.