
Technical parameters
Specifications:
Brand Name: | Shanghai Beyond |
Model Number: | BY-AD |
Capacity | 2-10T/H |
Raw material | All kinds big date, small date, jujube, dry date, fresh date and hawkthorn, and Arabic date etc. |
End product | NFC fresh juice, concentrated juice, clear juice, cloudy juice, date syrup, date honey, date paste, etc |
Juice yield | ≥ 90% |
Final product brix | 7-12brix(for orange juice) |
Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle |
Certification: | ISO9001/CE/SGS |
Main material for machines | SUS304 or SUS316 |
Place of Origin: | China |
Manufacturer history | More than 10years |
Voltage | 380V 50Hz/110V 60hz/415V 50Hz |
Power consumption(Kw) | energy saving type, about 100-500kw, |
Operator needed | About 6-20persons |
Cooling water consumption | About 80-300M3 |
Steam consumption | About 300-5000T/H, |
Factory space needed | About 500-5000Sqm |
Warranty | 12 months after commissioning |
After sales service | Engineers available to service machinery overseas |
Characteristics
Complete unit of Chinese Date/ jujube and Hawkthorn Processing Line
Description of Chinese date/ Jujube and Hawkthorn Processing Line
Shanghai beyond machinery co., ltd is specialized in supplying Chinese date/ Jujube hawkthorn processing lines.
From designing solution, equipment manufacturing, to installing and commissioning and also training the operators, Shanghai Beyond supply complete turnkey projects for customers.
In processing the date juice, shanghai beyond developed two different procedures, include immerse add extractor and destoner add pulper, this can meet the different processing requirements of date and hawkthorn. Our self developed technologies of continuous cooker and vacuum extractor are in the advanced level, which are highly evaluated in both china and oversea.
Characteristics of Chinese date/ Jujube and Hawkthorn Processing
1.Wide range of raw fruits are available, this line is applicable for all kinds fruits with similar characteristic such as date, jujube, hawkthorn and so on.
2.There are two different procedures, one is immerse add extractor, another is destoner add pulper.
4.End product with pure flavor, bright colour, and high material usage percentage;
5.Whole line with features as high level automatic, low labor intensity, easy operation, safe function and low operation cost.
6.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation. Surfing washing machine
Description:
This machine produces water bubble by air blower to wash the fruits; the machine is composed of water cabinet, feeding device, fan etc.
Application:widely used to gently wash the fruits & vegetables
The lifter matched is made of SUS304 stainless steel or plastic material, extra water spraying device can be fixed on the machine.
Characteristics:
1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;
2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;
3. The Used water can be recycled after filtration;
4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.
No. | Flow No. | Machine Name | Size | Main technical parameter | Unit | Qty |
1 | A:Washing & Pulping system | |||||
2 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel wind knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm | Unit | 1 |
3 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date | Unit | 1 |
4 | A-3 | Temperature control system | Spirax Sarce pressure reducing trap valve, German temperature testing system, Burkert angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc. | Unit | 1 | |
5 | A-4 | Date Stone washer | 2T/H | SUS304 support, filter mesh thickness 4mm, mesh size 3mm, with ABB motor | Unit | 1 |
6 | A-5 | Screw pump | 2T/H | The material contact part are all made of food grade rubber, and the pressure at the outlet is 0.6MPa, frequency conversion speed regulation | Unit | 1 |
7 | A-6 | Single stage date pulping machine | 2T/H | SUS304, rotary speed 960rpm,mesh size diameter 1.0mm | Unit | 1 |
8 | A-7 | Buffer tank | 500L | SUS304, double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material | Unit | 1 |
9 | A-8 | Screw pump | 2T/H | The material contact part are all made of food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation | Unit | 1 |
10 | A-9 | Rotary pump | 2T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion | Unit | 1 |
11 | A-10 | Pulping platform | carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | Unit | 1 | |
13 | B. Filteration and clarification system | |||||
14 | B-1 | Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom | Unit | 2 |
15 | B-2 | Rotary pump | 2T/H | The material for product contacting part is SUS304, 0.6MPa, ftrequency conversion | Unit | 1 |
16 | B-3 | Plate-and-frame filter press | 2T/H | Auto hydraulic cabinet type filter presser, with manual plate opening, filtering area 15m² | Unit | 2 |
17 | B-4 | Centrifugal pump | 5T/H | SUS304, lift 24m, mechanical seal | Unit | 1 |
18 | B-5 | Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom | Unit | 1 |
19 | B-6 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 |
20 | B-7 | Inorganic membrane Micro filter | 2T/H | SUS 304, Inorganic ceramic membrane filter element, filter precision0.1u, with circulation pump | Unit | 1 |
21 | B-8 | Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone type cover, off-center vertical agitator ,and CIP cleaning balls on the top, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom | Unit | 1 |
22 | B-9 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 |
24 | C. Decolaration system | |||||
25 | C-1 | Resin decoloration tank | 2T/H | USS 304 maerial, composed of 2 sets 3m³ Resin tank, easy to load, and unload material, need to choose reproducible resin, resin is not included | Unit | 1 |
26 | C-2 | Resin regeneration tank | 3000L | SUS304, double layers with insullation, cone type cover, off-center vertical agitator, breathing valve, digital thermometer, sight glass liquidometer, manual control of temperature | Unit | 1 |
27 | C-3 | Acid tank | 1000L | USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer | Unit | 1 |
28 | C-4 | Alkali tank | 1000L | USS 316L, single layer, cone type cover, off-center vertical agitator, breathing valve,digital thermometer, sight glass liquidometer | Unit | 1 |
29 | C-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal | Unit | 1 |
30 | C-6 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage, size is about L*W*H=6000mm×1000mm×1500mm | Unit | 1 | |
31 | C-7 | Duplex barrel type filter | 2T/H | SUS 304 stainless steel barrel type, 200mesh, nylon filter bags, duplex type | Unit | 1 |
33 | D. Concentrate and storage system | |||||
34 | D-1 | Storage tank | 4000L | SUS304, double layers w ith PU insullation, off-center vertical agitator, blending speed, 36rpm, airtight manhole, cone type cover, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, and tie valve at the bottom | Unit | 1 |
35 | D-2 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 |
36 | D-3 | Double effect falling film concentrator | 2T/H | Product contact: SUS 304, auto control evaporation , brix/temperature are all fully automatic controlled, falling film evaporator, downstream | Unit | 1 |
37 | D-4 | Tubular cooler | 1T/H | USS 34, tubular type, cooling agent using tower water, one stage temperature reducing 30℃ | Unit | 1 |
38 | D-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, PU insullation, airtight manhole, cone type cover, ladders, CIP cleaning balls on the top , digital thermometer, sight glass liquidometer, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom | Unit | 1 |
39 | D-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion | Unit | 1 |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.