
12TPH GEA standard PET hot filling juice line energy juice line, fruit pulp juice line
Detailed Product Description for juice production line:
We offer turnkey project for different production capacity requirement.
And those products include Dairy,drinking, juice,ice cream, beverage,cream,ghee,butter etc.
Complete Fruit juice, Tea, Food Beverage Processing Line
Specific Description
Taken various fruit juice, fruit juice concentrate, tea leaf, tea powder, cereal, health care ingredients as main raw material, through dilution, extraction, cooking, grinding, homogenization, degassing and filling etc flow procedures, which can be manufactured into various fruit juice, tea, food functional drinks. The package way can be Pre-pak pouch, plastic bag, Gable top bag, plastic cup, plastic bottle, glass bottle and sanitary can etc. Factories usually fabricate them into long life end products, shelf life can be one year or longer.
DESCRIPTION
Characteristics
Processing capacity can be ranged from 2T/Day to 1000T/Day.
You can process different fruit juice, fruit juice concentrate, tea leaf, cereal and health care ingredients into various liquid beverage.
High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in various beverage processing line.
PLC control the whole production line, saving labor force and facilitate production management.
Full-auto CIP cleaning, to ensure whole production line equipments
meet food sanitary safety requirements.
ADVANTAGES AND STRONG POINTS
Technical parameters
Raw material | Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients |
End product | Various fruit juice, tea, food, functional beverage |
Capacity | 2T/D – 1000T/D |
End product package | Pre-pak pouch, plastic bag, Gable top bag, Plastic cup, plastic bottle, glass bottle, sanitary can etc. |
NO. | FLOW NO. | NAME | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | SUGAR DISSOLVING UNIT | |||
2 | A-1 | Blending tank | SUS304 stainless steel, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet | Set | 2 |
3 | A-2 | Centrifugal pump | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
4 | A-3 | Plate Heater | SUS304 stainless steel,steam heating, 25-55℃ | pcs | 1 |
5 | A-4 | Steam control system | Spriax Sarco steam control system,JUMO temperatrue sensor | Set | 1 |
6 | A-5 | High speed sugar dissolving machine | Material SUS 304 for main machine, capacity is 8T/H, based on dry sugar, with sugar feeding platform | Set | 1 |
7 | A-6 | Screw conveyor for feeding sugar | SUS304, half circle shapecan be disassembled for cleaning, with product feeding hopper, size 6M*0.3M*0.3M | Set | 1 |
8 | A-7 | Filter | SUS304 stainless steel, filter element 100 mesh | Set | 1 |
9 | A-8 | Centrifugal pump | SUS304 stainless steel, pump lift is 36 meters, mechanical seal | Set | 1 |
10 | Vortex flowmeter | SUS304, clamping type, 4-20 signal output, pulse counting | Set | 1 | |
11 | Pneumatic butterfly valve | SUS304, weld type, with proximity switch support | Set | 3 | |
12 | Proximity switch | Model: DW-AD-623-M12-12, PNP, flat head | Set | 3 | |
13 | Subtotal A | ||||
14 | B | PASTEURIZE & BLENDING UNIT | |||
15 | B-1 | Plate type pasteurizer | SUS304 stainless steel, plate type, inlet temperature 50℃, pasteurizing temperature 95℃, holding tube 30S for milk ,outlet temperature 4 ℃, PID temperature auto control, steam heating ,Spirax Sarco steam control system, JUMO temperature sensor, milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
16 | B-2 | Buffer tank | SUS304 stainless steel, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digit thermometer, anti-eddy baffle, supported by adjustable feet | Set | 1 |
17 | B-3 | Centrifugal pump | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
18 | B-4 | Blending tank | SUS304 stainless steel, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital thermometer, anti-eddy baffle, supported by adjustable feet | Set | 3 |
19 | B-5 | Centrifugal pump | SUS304 stainless steel, pump lift is 24 meters, mechanical seal | Set | 1 |
20 | B-6 | Ingredient adding tank | SUS304 stainless steel,single layer, top off-center vertical agitator, digital thermometer,supported by adjustable feet | Set | 1 |
21 | B-7 | Measuring pump | SUS304 stainless steel, manual speed control | Set | 1 |
22 | Subtotal B | ||||
23 | C | YMIXING & FILLING UNIT | |||
24 | C-1 | Carbon and water Mixer | SUS304 stainless steel, water +sugar syrup +CO2 | Set | 1 |
25 | C-2 | Air conveyor for empty bottle | including the air fans, primary stage, middle stage, and high effect filters. | meter | 30 |
26 | C-3 | RXGF 24-24-8 | including the high level tank, backflow tank, return pump, and bottle rising pump | set | 1 |
27 | C-4 | Bottle warming machine | SUS304,length 160M | set | 1 |
28 | C-5 | Liner type cap sterilizer | Liner type | set | 1 |
29 | C-6 | Sterilizing liquid collecting and preparation system | set | 1 | |
30 | C-7 | Cap loading machine | Air-blowing type | set | 1 |
31 | C-8 | Bottle dryer | s | set | 1 |
32 | C-9 | Light checking machine | set | 1 | |
33 | C-10 | Date coder | Videojet VJ1510 | set | 1 |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.