Rectangular Red Copper Vertical Continuous Casting Machine Automatic

Rectangular Red Copper Vertical Continuous Casting Machine Automatic ​

Ⅰ. Specifications:

1. Types of casting specifications

* Red copper

1.1 Hollow billets (tube-shaped)

a. Thickness range * width range ( 80-- 300)*(420-- 1200) mm 1.2 Hollow billets (tube-shaped)

b. Length To be decided according to customers' requirements

c. Number of production lines To be decided according to sections and output

1.2 Round-shaped billets

a. Diameter range Φ( 80-- 350) mm

b. Length To be decided according to customers' requirements

c. Number of production lines To be decided according to sections and output

To be decided according to customers' requirements in near-the-net-shape sections

Ⅱ.Program example

1. Billet specification

Thickness range * width range ( 80-- 300)*(420-- 1200) mm

2. Effective casting weight:≥5t

3. Melting furnace area (including furnace): 5000 * 7000mm
4. Platform height: 2500mm
5. The lead casting machine covers area:4000 * 2500mm
6. Casting guide wells width: 2500 x 2500 x depth 6000mm
7. Furnace cooling water: 15m³ /h
8. Mould cooling water: 12m³ /h

Ⅲ. Composition of equipment:

Melting furnace, mould device trolley and mould, wire rod semi continuous guide casting machine (hereinafter referred to as the guide casting machine), water cooling system, hydraulic system, electric control system, special tooling.

1.1 Melting furnace

The melting furnace is the first core equipment in the production line,it has a large capacity, high power requirements.the following characteristics of the furnace.

1.1.1. Vertical barrel shaped furnace body, with a simple masonry furnace, feeding, covering, cleaning and other operations. The advantages of convenient construction materials, small occupation area, low surface heat radiation and low power consumption, etc.

1.1.2. Using the "W" type of jet melting groove, reduce the melt temperature difference;
3 the use of a water cooling channel can be unloaded sensor, enhance the component compatibility

1.1.3. Using of a water cooling channel can be unloaded sensor, enhance the component compatibility;

1.1.4 Tilting furnace and furnace cover are operated by hydraulic pressure, operating balance and reliable structure;

1.1.5 Rectangular mouth, for 1100 x 900mm cathode copper raw material can not cut
Cut, whole feeding;

1.1.6 Furnace refractory materials used brand manufacturers to supply high performance induction furnace.

1.1.7 Technical parameters
1.2.1 Rated capacity: 2.5t

1.2.2 Maximum capacity: 3.5t
1.2.3 Rated power: 600kW

1.2.4 Rated voltage: 600V
1.2.5 Melting rate: 2.2t/h

1.2.6 Power consumption: less than 280kwh/t
1.2.7 Working temperature: 1250

1.2.8 Cooling water comsumption:4～5m³/h

1.2 Lead casting machine

1.2.1 Technical parameters :
1.2.1.1 Maximum bearing capacity of more than or equal to 10t

1.2.1.2 Effective bearing capacity: >6t
1.2.1.3 Length of screw rod: 7800mm

1.2.1.4 Screw diameter: Tr220 * 18mm
1.2.1.5 Rod length: 7500mm

1.2.1.6 Rod diameter: diameter 315mm
1.2.1.7 Maximum working stroke: 6500mm
1.2.1.8 Drive motor: AC synchronous servo motor,

1.2.1.9 Drive motor power: 7.5KW.
1.2.1.10 Lead casting speed: 0 ~ 320mm/min,

1.2.1.11 Stepless adjustable
1.2.1.12 Fast return speed: more than 500mm/min
1.2.1.13 Silk lubrication: Nominal flow 50mL/min,

1.2.1.14 Nominal pressure 20MPa

1.3 Mould trolley
The crystallizer car for crystal fixed device, it can lateral movement for loading and unloading mould, guide and cast the head and the lifting of the ingot, mould trolley has positioning and locking device, to so that the car can firmly in the lead cast position by car to replace the relief panel, can adapt to different specifications and flow number of crystallizer. Configuration of frequency conversion vibration motor drive device, its power is 2.2kW, the vibration frequency is 0 ~ 160 times /min, the amplitude is 0 ~ 12mm.

1.4 Mould
The inner wall of the crystallizer materials for copper (also by party a production resources, zirconium and copper), graphite impregnated set is in favor of improving the surface quality. In addition to conventional methods, the principle of continuous casting of steel can be drawn from the use of a narrow slit type high water speed cooling mold to facilitate the effective avoidance of partial boiling of cooling water.
Technical parameter:
Cooling water pressure: 0.05 ~ 0.15MPa cooling water comsumption: 80 ~ 100m³/h

1.5 Protective atmosphere cover
The protective atmosphere cover can be through the gas protective agent (industrial gas) to protect the liquid level inside the crystallizer, reduce the defects of oxide slag.

1.6 Water cooling system
The water cooling system is mainly used for the cooling of production line equipment, namely for the sensor shell, a coil, a water jacket, a water cooled cable, transformer, phase equilibrium reactor; it consists of a water dispenser, backwater collector and associated piping, valves and other, including return type can by pressure and two kinds of pressure for the Party of choice; has functions such as water pressure, backwater temperature display, control and alarm, interlock.
Technical parameter:
1.6.1 Inlet pressure: 0.3 ~ 0.4MPa,

1.6.2 Inlet temperature: 5 ~ 45 degrees,

1.6.3 Water consumption: 18 ~ 20t/h
1.6.4 Outlet temperature: less than 55℃,

1.6.5 Allowing the temperature to rise: less than 20℃ (at the maximum inlet temperature),
1.6.6 Total hardness (CAO): less than 10mg equivalent /L,

1.6.7 Water resistance: greater than 2000 / cm.

1.7 Hydraulic system
The hydraulic system for melting furnace lifting tilting, a furnace cover open and closed and insulation pouring furnace before and after walking, lifting and dumping, opening and closing lid, adopts hydraulic station centralized supply pressure liquid, electro-hydraulic valve control.
Basic parameters: oil tank (appearance): 1300 * 900 * 700mm (stainless steel)
Effective capacity: 600L
Rated working pressure: 16MP
Nominal flow rate: 40L/min
Oil pump motor: 15kw * 2 (one use, one standby)

1.8 Electronic control system
Electric control system of the unit are respectively controlled melting furnace, lead casting machine, water cooling system, hydraulic system, our company provide mature and stable electrical control equipment to complete the necessary operating functions according to the requirements of the production of each link, control systems and electrical components used in all domestic and foreign well-known manufacturers of the original product, and left a certain margin capacity, to ensure that the equipment reliability and applicability. Among them:
The guide casting machine servo driven by imported brands (Japan Yaskawa 7.5kW servo system) high torque digital AC servo system.

Ⅲ. Equipment Components List of Vertical Continuous Casting Production line for Round Billets

Wuxi East China Furnace Co.,Ltd

Whatsapp: 86 139 2112 5611

joey@wxhddl.cn

    Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.

Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.

    The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.

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