Single Strand Continuous Slab Caster Hydraulic For Nickel Cupronickel Strip

Single Strand Continuous Slab Caster Hydraulic For Nickel Cupronickel Strip ​

PRODUCT TECHNICAL CONDITIONS

1. casting materials: nickel cupronickel

2. casting specification: thickness: 16 mm×Width: 200 mm

EQUIPMENT MAIN TECHNICAL PARAMETERS

1. casting speed:

Traction speed: 0-64 - mm/s (stepless adjustable)

The reflex speed: 0-64 - mm/s (stepless adjustable)

The strip best linear speed: 90-200 - mm/min

2. power equipment:

Medium frequency melting furnace: 250 kw

Holding furnace: 75 kw

Servo tractor: 3.5 Kw

3. synchronous cutting machine

The motor power: 3 Kw

Saw blade gauge: Ф 355

Feed rate: hydraulic stepless speed regulation

Sawing gauge: copper platoon, brass

Clamping side type: hydraulic

4. coiler winding weight: 4000-5000 kg

Inside diameter: 500-800 - mm Φ

Outer diameter: Φ 1600 mm

5. unit noise value: 85 db (a) or less

6. unit line high school: + 1000 mm

7. unit transmission direction: right transmission

production capacity

A single flow: 200-200 kg/h (16 mm) bandwidth: 200 mm, thickness:

The third chapter main process parameters and process description

MAIN PROCESS PARAMETERS

Production: 200-300 kg/h

Temperature control range: 1300 ℃ or less

Holding furnace temperature control precision: + / - 3 ℃

Push and pull adjustment range: push: 0-64 - mm/s + / - 0.1 mm (no)

Rachel: 0-64 - mm/s + / - 0.1 mm (no)

Casting machine range: to regulate traction: 0-64 - mm/s + / - 0.1 mm (no)

Backstepping: 0-64 - mm/s + / - 0.1 mm (no)

Lead casting biggest linear velocity: 0-200 mm/min

Coiling the adjusting range is: roll diameter Φ 500 - Φ 800 mm

Φ roll diameter 1600 mm

The biggest coiling speed: 250 mm/min

Dancer range: 0.95 to 0.75

Winding tower degrees: 40 m or less

The unit power consumption: 380-420 KWH/t

PROCESS DESCRIPTION

Nickel cupronickel strip horizontal continuous casting production process is as follows:

Electrolytic copper to medium frequency melting furnace, composition adjustment to the holding furnace - mold - time cooling, secondary cooling to the dummy machine, shearing machine, coiling machine

Choose raw materials as stipulated in the technology file (electrolytic copper), will join the medium frequency melting furnace smelting raw materials;

To furnace smelting, add a certain thickness of coating agent, and regularly quantitative add raw materials, melting furnace cavity good molten copper water hydraulic dump into the holding furnace cavity, heat preservation of copper liquid temperature in the furnace, automatically control, the copper in the holding furnace casting temperature and keep the water in a certain level of scope, copper under the effect of liquid level, the water flow into the mold, by mold cooling crystallization into strip, copper billet continuous led by the dummy machine, to form the required shape of the slab. Slab at the exit is equipped with temperature measuring device equipped with a secondary cooling system, cooling water flow rate can be adjusted, water temperature, water pressure real-time monitoring, when the water temperature is higher than the set value, the water pressure is lower than the set value when casting machine stop drawing. Using these controls, mainly in order to guarantee the crystallization temperature, the stability of process parameters, to ensure product quality and safety.

The strip is pulled out by tractors, tractor stop and reverse push time is adjustable, should according to different materials, different specifications, the surface quality of the situation, determine the best control parameters and adjust in time, led by PLC program control, implementation cycles, stop, backstepping.

The strip after the dummy machine to send the strip to synchronous cutting machine.

Wuxi East China Furnace Co.,Ltd

Whatsapp: 86 139 2112 5611

joey@wxhddl.cn

    Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.

Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.

    The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.

    Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.

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