
CNC Seam Welding Machine for Welding Square Pipe Frame and Mesh of Door Part ,Side Part and Back Pack
This CNC seam welding special machine utilizes the seam welding principle to replace the spot welding electrode with circle welding wheel. When the welding wheel rolls continuously or intermittently under continuous or intermittent current pulse, the welding seam which is composed of a series of welding spots will be formed. However, the distance between welding spots will be reduced which will make the nugget overlap with each other. When the overlap degree exceed 1/3 of the diameter of the nugget, then a certain degree of air tightness welding will occur. For the sake of ensuring the stability of welding quality, medium frequency inverter power source will be adopted. Adopt the professional automatic control system from Japan Mitsubishi, as long as inputting the data like coordinate data of the position of welding products, welding current, etc., then after turning on the machine, the welding track will automatically finish welding product within the preset procedure. The workers only need to put the work piece onto certain place and then take it away when finishing welding.
Adopt medium frequency inverter power source of welding and large flat platform of locating pattern. Use the servo motor to drive axle X (locating mould) and axle Y (welding electrode) to operate under the preset procedure of PLC data. It could store 15 sets of welding models at most (be able to store 15 sets of welding position and welding current of product). According to the stored position of welding spot, the welding product will be located inside the mould and moves horizontally along the X direction and the moving area should be no more than 1300mm. The welding electrode will be designed to move vertically along the Y direction and the moving area should be no more than 762mm. The welding electrode moves from top to bottom within 250mm along the axle Z direction and be able to conduct 360° of rotation under the control of servo motor so it is suitable for welding different angles of products.
Suitable for welding racks within the length 1630mm , width762mm
Model | WL-CNC-MF 120K |
Input Power | Three-phase 380V±10% 50Hz |
Rated Capacity | 120KVA |
Rated Duty Cycle | 25% |
Maximum Secondary Floating Voltage | 12.5VAC |
Maximum Secondary Circuit Current | 38000A |
Insulation Grade Of Welding Transformer | Grade F |
Time Adjustment Range Of Program Segment | 0~9999ms |
Heat Adjustment Range | 15%~99% |
Control Program | Pressurize, increase by degree, preheat, interval, welding, interval, tempering, sustain, stop, welding pulse count. |
Power Grid Voltage Fluctuation Compensation | When the voltage fluctuates between±10%, the secondary voltage fluctuates between≤ ±3% |
Welding Wheel Diameter | 100-120mm |
Welding Wheel Width | 3-5mm |
Welding Wheel Speed | 1800-4000mm/min adjustable |
X Axle Moving Range | ≥1300mm |
Y Axle Moving Range | ≥760mm |
Z Axle Moving Range | ≥250mm |
A Axle Moving Range | 360° |
Rated Air Pressure | 0.8MPa |
Air Consumption | 1m3/h |
Water Pressure | 0.2Mpa |
Water Temperature | 10-20℃ |
Cooling Water Consumption | 1000L/H |
According to the specification provided by our customer, we adopt the design of single-electrode X, Y axis automatic mobile type welding machine which can be matched with different welding fixtures. The operator only needs to input the parameters like the coordinate data and welding current, then the machine will conduct automatic welding after start. Workers only need to put and take the work piece manually. This machine is of simple structure which will make the assembly very easy. It also can be matched with different welding equipment. The servo motor will drive the X and Y axis to run within the preset PLC programming. It can max store 5000 welding spots. This machine is suitable for batch welding of wire mesh. The MF DC pulsed power supply is of low cost and low consumption which can help reduce the impact to the power grid and ensure the stability of the welding spot.
According to your requirement, the maximum moving rang of X Axis of the automatic feeder is 550 mm, and the maximum moving rang of Y Axis is 400mm.
NO. | Item | Parameters |
1 | Input Voltage | 380V Three Phase |
2 | Power Capacity | 90KVA |
3 | Input Current | 200A |
4 | Output Voltage | DC11.5V |
5 | Maximum Welding Current | 15000A |
6 | Maximum Welding Model | 101 types |
7 | Welding Position | 5000 points |
8 | X Axis Effective Width | 550mm |
9 | Y Axis Effective Width | 400mm |
10 | Moving Speed of fixture feeder | 500mm/sec |
11 | Welding Cylinder | 160x100mm |
Automatic Bending Machine for Wire Mesh
This special machine adopts gantry type steel frame structure and its upper and lower cutting mould is made of national standardized die steel. Use hydraulic system as the power and adjustable device for oil cylinder. The machine can effectively control the pressure stroke and adjust the bending angle.
Features:
Easy and convenient operation, use pedal switch to complete the bending work;
Adopt hydraulic system as the power , large bending pressure and stable performance;
Adopt the national standardized die steel which is wear-resisting and with long service life;
Adopt steel structure on the whole machine, no vibration, enough strength and stability ;
Easy and convenient adjustment of back gauge device
Quick adjustment of cutting edge gap
Counting device
Lighting function
NO. | Technical Specification | Parameter |
1 | Maximum Pressure | 10T |
2 | Fast Forward Speed | 30mm/sec |
3 | Working Speed | 10mm/sec |
4 | Length of working Table | 900mm |
5 | Width of Working Table | 600mm |
6 | Distance between the guide stems | 900mm |
7 | Throat depth | 200mm |
8 | Maximum open height | 200mm |
9 | Power of main motor | 7.5kw |
10 | Overall dimensions | 1250x1500mm |
GUANGDONG HWASHI TECHNOLOGY INC.
ABOUT US
Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.
Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering
a total area of 50,000 square meters. Several branches were set up in Hong Kong, Shenzhen, Shanghai,
Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous
brand for years. Hwashi welding machines are selling to more than 70 countries like areas in Russia, India,
Turkey, Chile, U.S. Saudi Arabia, Italy, Hungary, South Korea, Japan, etc. for providing the best welding machine
and automation solution to the top companies all over the world.
Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling
of standard resistance welding machine, customized automatic welding machine, and industrial robot, etc.
A professional and rich experienced technical team gathered in Hwashi. They insist in self-developing
and take the overseas advanced technology as reference and has obtained more than 70 national patents.
Except for the standard resistance welding machine, they also devote in developing all kinds of automatic
welding machine and production line. Lots of automatic welding production lines has been designed and
manufactured for famous companies in domestic and abroad successfully. Hwashi equipment has
been widely applied to manufacturing industries like cookware, automobile, motorcycle, hardware,
household appliances, low-voltage apparatus, elevator, compressor, etc. In terms of quality, Hwashi has
obtained ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers
include MIDEA Group, SUPOR Group, GREE Group, Shanghai Panasonic, DELIXI, BYD, MEYER Thailand,
BRG India, etc.
"Caring for our customers and providing earnest service" is the aim of Hwashi company. To meet what you
need is the goal Hwashi pursue. They are committed to become the top class welding solution expert in the
world and break through all kinds of welding difficulties to create real value for customers.
Professional Team
Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people.
We have a professional team of experts with rich experience in electrical engineering, mechanical design and
welding technology.
FAQ:
Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you
want to get the appropriate
price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product
drawings so our engineer can come out with
the suitable technical proposal and price for you.
Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If
you want to extend the warranty period,
there will be extra cost.
Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem
via online guidance. if any parts damaged
during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he
problem by replacement of the new parts, we will send engineer to
your factory to help fixing the machine.
Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our
standard machine we got in stock, then
we can shape the machine with the seven days after receiving your payment. If you need the Customized
machine, normally it would take about 30-90 days to complete the
machine.
Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we
will send you the pictures and videos
after the testing. If you need, we can also send the samples back to your country so you can check
the welding quality by yourself before ordering the machine.
Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product
drawings, our engineer will come out
with the suitable technical proposal with the basic machine concept drawings to you. Be size after you
placing the order we will send you the more detailed design drawings of the machine to you for confirmation.
Only after you confirming the drawings then we will start the
manufacturing process.
Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C,
Western Union, Alibaba trade assurance.
(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that
you order, or we delay the shipping time, then you can apply the
complaint on alibaba.com. )
Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english
operation manual, the operation video
and also we will provide you the online guidance and training to your engineer so you can set up the
machine easily. For some complicated machines, we will send engineer to your country to help installation
and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket
cost, and accommodation fee will be covered by the buyer.