
Four Roller Hydraulic Plate Rolling Machines CNC Sheet Bending
cone pole rolling machine/ shell bending machine
Performance:
This four rolls bending machine used to coil plate into different
sharps such as
cylindrical form, conic form and arc, it adopted Japan hydraulic
technical.
Top roll is main drive rolls, it can does vertical and level
motion, up and down, parallel
translation is display. This machine include pre-bending function.
Structure:
This equipment composed of work frame, upper roll device, main
drive device, down roll
device, side roll device, balance device, tuning device, hydraulic system, electricity control
system, NC system, lubricate device.
1. Work frame composed of based plate, fixed side frame and tuning
frame, all parts
steel-welded. Two side frames fixed on the based plate by screw, and jointed together
by beams. The two side frames equip with upper roll and down roll moving rails, the fix
one have upper roll and down roll bearing housings.
2. The main drive device drive upper rolls do rotary movement. The
two sides is support
by SP-1 sliding bearing. The drive side through keys, gear and main drive device.
The material of upper roll is 42Cr, heat treatment is HB220-280.
3. Main drive device
Composed of YZR motor, V type triangle belt, three class gear speed
reducer, one set
open-gear.
4. Down roll device
Down roll is supported by aligning bearings, the bearing based in
the rail of two side
frames.
The down side jointed with cylinder pistons. The bearing base can move up/down in the
railsunder hydraulic force. The adjustment of Pistons force controlled hydraulic system
pressure values according to the up/down rolls clamping force.
The support rolls were added on the bottom, bending precision will
be increased in this way.
The material of down rolls is alloy head treatment HB220-280.
Side rolls device
Side rolls fit on the arc bearing base plate which fix on the two
sides frame rails. The down
side jointed with cylinder pistons. The bearing base can move up/down in the rails under
hydraulic force. The adjustment of Pistons force controlled hydraulic system pressure values
according to the up/down rolls clamping force.
The material of side rolls is alloy head treatment HB220-280.
5. Tuning device
Composed of ram, bearing, tuning cylinder
6. Balance device
Composed of balance compact, screw
7. Lubricate device
Main speed reducer and side drive speed reducer adopted oil pool
fly lubricate type, it is
cooled naturedly. When environment temperature is -10~0º C use N46 and N68, when
environment temperature is 0~40º C use N150 and N220, the other lubricate points adopted
oil gun to fill manually, working MEDIA is ZGN40-1 grease(winter ) and ZGN40-2 (summer),
two times for one shift.
Summarize:
This machine belongs to four roller plate rolling machine. It's for prebending and rolling of
barreused on pressure vessels and other industry. It has the ability of rough straightening
and round rolling as well.
The top roller is used as main drive. It's hydraulic driven. It drives the bottom roller and
side rollers through the friction between the plate and the roller, and thus to provide rolling
torque. The lifting of the bottom roller, the two side rollers, tilting frame, and the backup roller
is through hydraulic.
The pre-bending of plate end is achieve by lifting the bottom roller and clamping the plate
end,
meanwhile, inclined lifting the side rollers. The advantage of end plate bending (pre-bending)
and rolling can be conducted on the same machine.
his equipment composed of work frame, upper roll device, main drive device, down roll device,
side roll device, overturn device, hydraulic system (parts), electricity system (parts), and
lubricate device.
Technical Parameter:
Model | Unit | W12-10*2500 | W12-10*3200 | W12-12*2500 | W12-12*3200 | W12-16*2500 |
Max thickness of plate | mm | 10 | 10 | 12 | 12 | 16 |
Max plate width | mm | 2500 | 3200 | 2500 | 3200 | 2500 |
Length of rollers | mm | 2550 | 3250 | 2550 | 3250 | 2550 |
Unsymmetrical | mm | T8*B2500* min500mm (σs≤245MPa) | T8*B3200* min600mm (σs≤245MPa) | T10*B2500* min600mm (σs≤245MPa) | T10*B3200* min700mm (σs≤245MPa) | T12*B2500* min700mm (σs≤245MPa) |
Symmetrical | mm | T10*B2500* min500mm (σs≤245MPa) | T10*B3200* min600mm (σs≤245MPa) | T12*B2500* min600mm (σs≤245MPa) | T12*B3200* min700mm (σs≤245MPa) | T16*B2500* min700mm (σs≤245MPa) |
The diameter of up-roller | mm | Ø250 | Ø300 | Ø290 | Ø320 | Ø320 |
The diameter of down-roller | mm | Ø210mm±3 | Ø280mm±3 | Ø260mm±3 | Ø290mm±3 | Ø290mm±3 |
Side roll diameter | mm | Ø170mm±3 | Ø200mm±3 | Ø200mm±3 | Ø210mm±3 | Ø210mm±3 |
Side roll moving direction | 25° | 25° | 25° | 25° | 25° | |
Bending speed | m/min | 5 | 4 | 5 | 4 | 4 |
Main motor power | KW | 11 | 18.5 | 11 | 18.5 | 18.5 |
Hydraulic motor power | KW | 5.5 | 7.5 | 5.5 | 7.5 | 7.5 |
Max pressure of hydraulic system | Mpa | 16 | 18 | 18 | 18 | 18 |
More information please contact us:
wxmachinery@163.com
WhatsApp:+86 13961729519
Skype:zouqicheng
QQ:2308574039
download brochure here
Machine Photo:
JINQIU MACHINE TOOL COMPANY
WUXI JINQIU MACHINERY CO.,LTD was founded in June 1969. it is located in No.99Qianluo road
Qianqiao town Huishan district Wuxi city. It is at Wuxi Vocation park. It mainly produces hydraulic press brake,
hydraulic shear, CNC sheet V grooving machine, allotype surface quick forming machine, CNC hydraulic turret
punching machine and other series products. It is one of the backbone enterprises in the domestic forging
industry with 40 years’ history.
The company covers an area of 62000 square meters with over 50000 square meters construction area.
It have advanced production equipments with imported large CNC gantry milling machine, imported large
CNC boring and milling machine, 100T carriageway and a series of iconic devices.
Company’s excellent design team can make personalized products according to the user’s demands which
to maximize customer value and optimize customer cost performance. Meanwhile, the company have always
stood in the forefront of technological innovation, continued to explore the “JQ”brand products widely and deeply,
and also attached great importance to the research cooperation. it has established long-term cooperative relations
with Jiangnan university, Nanjing university of Aeronautics and Astronautics, Jiangsu university, and also has set up
long-term stable cooperative relationship with the word’s leading multinational companies. Our hydraulic press brake
and shear machine have formed serialization
To met the customer’s different requirements.
Especially since 2002, the company has continued to increase investment in science and technology, our innovation
ability improves yearly through research staff’s innovation and hard work. We has received dozens of national invention
patents and utility model patents, won the provincial high tech enterprise in 2007, and obtained the innovation and reward
fund support from the national ministry of science and technology in 2011.
The company always adhere to quality system has access to the export product quality permit ISO 9000 international quality
system certification CE certification.
We sincerely hope to establish a close cooperation with domestic and foreign customers.
old factory area was founded since 1969 years that produced the hydraluic plate press brake mchine and hydraulic
sheet shearing machine
workshop view at old factory
we moved into new factory in 2008 years to process the CNC draulic press brake,CNC tandem press brake machine,
hydraulic shearing machine, CNC sheet V grooing machine,hydraulic iron worker, 3 roller plate rolling machine
and hydraulic press
machine body of plate press brake &shearing machine process workshop
parts machining workshop for hydraulic bending machine, hydraulic guillotine shear, sheet V groover
CNC press brake machines assembling workshop
workshop for producing the hydraluic sheet cutting machine
workshop use to assemble the CNC sheet V grooving machine
workshop use to assemble the heay press brake machine,light pole bending machine and CNC hydruilc tandem press brake
warehouse use to store the hydraulic swing beam shear and hydraulic guillotine shear
storeshouse use to store theNC press brake and CNC press brkae machine
our company hold the signing ceremony of sales tanks in second half of the year with all sales men on 2019. 6 30.
16x6300 shearing machine export to Vietnam