
12m Galvanized Light Pole shut Welding Machine / Automatic Seam Welding Machine
Product Processing of light pole shut welding:
Complete set street light pole production line
The complete line are used in light pole, flag pole, high mass
pole, advertisement pole,
signal tower, electricity power pole, wind generate electricity pole, large diameters tube
manufacturing, railway, highway, communication, making car, shop, spherical tank,
steel structure, steel structure workshop and so on.
Complete line Working Flow:
1. Steel coil decoiling, leveling and cutting to length required.
2. Steel plate bevel cutting to trapezoidal shape.
3. Plate bending on press brake to pole shape
4. Pole gap seaming and welding
5. Pole straightening
6. Pole bending
7. Lamp door cutting
8. Hot dip galvanized
9. Light pole polishing
10. Light pole painting spraying machine
Step 1: Decoiling & cut to length:
Cut to length line is used for decoiling, leveling & cutting to
sheet with different length,
PLC control,fully automatic production line.
Technical parameter of polygon light pole shut welding machine:
Model | Material thickness (mm) | Coil width (mm) | Coil weight (ton) | Cutting Length (mm) | Speed (m/min) | Occupied area (m) |
1400 | 0.3-2.0/2.0-8.0 | 300-1250 | 12 | 200-3000 | 0-60 | ~25x4 |
1600 | 0.5-3.0/3.0-8.0 | 300-1500 | 25 | 200-4000 | 0-60 | ~30x4 |
2100 | 6-20 | 600-2000 | 35 | 200-8000 | 0-60 | ~35x6 |
Step 2: Steel plate bevel cutting to trapezoidal shape
Bevel cutting machine is used for Steel plate bevel cutting to
trapezoidal shape, This machine
is suitable for the plate cutting processing specially the long
plate.
Technical data of round cone light poel welding machine
Name | Unit | Value |
bevel cut thickness | mm | 3-12 |
Max. plate width | mm | 2000 |
Max. bevel cut width | mm | 2000 |
Max. length | mm | 12000 or 14000 (according requirements) |
Bevel cut speed | m/min. | 12 |
Motor power | kw | 5.5+5.5 |
Overall dimension | 40x3m( for 12m light pole), or 46x3m( for 14m light pole) |
Step 3: Tandem hydraulic press brake
This machine is combined by two sets of press brake. Tandem achieve
synchronization
working. Dies of Tandem Hydraulic Press Brake, upper dies and lower
dies.
Step 4: Longitudinal seam welding machine
This machine is used for light pole auto welding, max length
14m..There are submerged-arc
welding, carbon dioxide arc welding two functions.This machine usually used to welding
polygon,round, and taper light pole.
Technical data
1 | Welding diameter range | 60-500mm |
2 | Max. welding length | 14000mm |
3 | Material car length | 1500mm |
4 | Welding thickness | Light pole diameter: 60~500mm |
Light pole diameter: 250~500mm | ||
Light pole diameter: 400~500mm | ||
5 | Oil pump motor power | 4+2.5 KW double pumps |
6 | Draw car motor power | 4 KW frequency conversion, speed adjustable |
7 | Welding machine | 630A submerged-arc welding & carbon dioxide arc welding, copper coil structure, not easy to oxidize, has long service life. |
8 | Welding wire diameter | Can choose different diameters as per light pole thickness |
9 | Running speed | 1.1~2m/min, stepless adjust, speed changes when thickness is different |
10 | Weight | 8000 kg |
11 | Overall dimension | 24000x2900x4000 mm |
Step 5: Light pole straightener
The equipment is used to straightening street light pole after
welding.
Technical data
Name | Unit | Value | ||
Light pole max. diameter | mm | 400 | ||
Light pole min. diameter | mm | 58 | ||
Nominal working press | KN | 630 | ||
Worktable length | mm | 3000 | ||
Wallboard distance | mm | 840 | ||
Throat depth | mm | 420 | ||
Oil cylinder stroke | mm | 400 | ||
Max. open height | mm | 510 | ||
Motor oil pump | Rotate speed | r/min | 1440 | |
Power | KW | 7.5 | ||
Overall dimension | Length | mm | 3000 | |
Width | mm | 1260 | ||
Heath | mm | 2230 | ||
Weight | Kg | 3000 |
Step 6: pole bending
According light pole bending design, the user can make bending
tools, with winch,
it can do light pole bending process, as followings.
Step 7: CNC light pole door cutting machine
Technical data
No. | Item | Parameter |
1 | Max. cutting length | 2500mm (for once cutting) so, move the dolly, it can cut any length pole or pipe. |
2 | Light pole min. diameter | 58 |
3 | Light pole max. diameter | 300, customized as per customer's needs |
4 | Plasma power | Hyperthermia POWERMAX65 |
5 | Cutting thickness | As per plasma configuration |
6 | Max. cutting edge thickness | 25mm, as per plasma configuration |
7 | Cutting speed | Usually 30-40s for one door cutting |
8 | Motor | Servo motor |
9 | Power | 1.5kw, 1500rmp |
10 | CNC system | ADTECH HC4300 |
11 | Control shaft | 2 axis, X,Z |
12 | Plasma cutting gun | 1 set |
13 | arc voltage height-regulating device | Portable CNC Plasma Torch Controller, XPTHC-Portable300 |
14 | Software | 1, Chinese |
15 | Temperature | 0-45ºC |
16 | Humidity | <90%, no condensation |
17 | Ventilation, no big shake | |
18 | Input voltage | Single phase,220V, 50HZ Three phases, 380V, 50HZ |
Step 8: Hot dip galvanized
Step 9: Light pole polishing
Before painting, the street light poles should be polished.
Step 10: Light pole painting spraying machine
Machine photo of street light pole shut welding machine:
JINQIU MACHINE TOOL COMPANY
WUXI JINQIU MACHINERY CO.,LTD was founded in June 1969. it is located in No.99Qianluo road
Qianqiao town Huishan district Wuxi city. It is at Wuxi Vocation park. It mainly produces hydraulic press brake,
hydraulic shear, CNC sheet V grooving machine, allotype surface quick forming machine, CNC hydraulic turret
punching machine and other series products. It is one of the backbone enterprises in the domestic forging
industry with 40 years’ history.
The company covers an area of 62000 square meters with over 50000 square meters construction area.
It have advanced production equipments with imported large CNC gantry milling machine, imported large
CNC boring and milling machine, 100T carriageway and a series of iconic devices.
Company’s excellent design team can make personalized products according to the user’s demands which
to maximize customer value and optimize customer cost performance. Meanwhile, the company have always
stood in the forefront of technological innovation, continued to explore the “JQ”brand products widely and deeply,
and also attached great importance to the research cooperation. it has established long-term cooperative relations
with Jiangnan university, Nanjing university of Aeronautics and Astronautics, Jiangsu university, and also has set up
long-term stable cooperative relationship with the word’s leading multinational companies. Our hydraulic press brake
and shear machine have formed serialization
To met the customer’s different requirements.
Especially since 2002, the company has continued to increase investment in science and technology, our innovation
ability improves yearly through research staff’s innovation and hard work. We has received dozens of national invention
patents and utility model patents, won the provincial high tech enterprise in 2007, and obtained the innovation and reward
fund support from the national ministry of science and technology in 2011.
The company always adhere to quality system has access to the export product quality permit ISO 9000 international quality
system certification CE certification.
We sincerely hope to establish a close cooperation with domestic and foreign customers.
old factory area was founded since 1969 years that produced the hydraluic plate press brake mchine and hydraulic
sheet shearing machine
workshop view at old factory
we moved into new factory in 2008 years to process the CNC draulic press brake,CNC tandem press brake machine,
hydraulic shearing machine, CNC sheet V grooing machine,hydraulic iron worker, 3 roller plate rolling machine
and hydraulic press
machine body of plate press brake &shearing machine process workshop
parts machining workshop for hydraulic bending machine, hydraulic guillotine shear, sheet V groover
CNC press brake machines assembling workshop
workshop for producing the hydraluic sheet cutting machine
workshop use to assemble the CNC sheet V grooving machine
workshop use to assemble the heay press brake machine,light pole bending machine and CNC hydruilc tandem press brake
warehouse use to store the hydraulic swing beam shear and hydraulic guillotine shear
storeshouse use to store theNC press brake and CNC press brkae machine
our company hold the signing ceremony of sales tanks in second half of the year with all sales men on 2019. 6 30.
16x6300 shearing machine export to Vietnam