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Pre - Mixing Process Sheet Roll Forming Machine , GB8041 Sandwich Panel Machine
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Brand Name:chuangxin
Model Number:XD-1
Certification:CE
Price:30000USD
Payment Terms:L/C, T/T
Supply Ability:10 set per month
Delivery Time:30 days
Company Data
Verified Supplier
Contact Person
Kevin
Business Type:
Manufacturer
Officials:
#11667 erhuanxi road jinan city shandong province china
Quality:
Quality Certifitation Available
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Product Details
Company Profile
Product Details
Pre - Mixing Process Sheet Roll Forming Machine , GB8041 Sandwich Panel Machine
Fiber Cement Board Production Line Machine With 2000 SQM Capacity
Product Description
7.1. Raw materials storage
All the material was considered to be transported into factory by truck. Among them, quartz powder, cement slaked lime powder are into factory by tank truck and then pump into different storage silo. The other raw materials are store in the storehouse, after entering factory.
7.2. Fiber treatment
The fiber in the bag will move into another special bag through feeding machine after removing the original package, to store, measure and feed. The all kinds of the fibers after measuring by automatic scale will be sent into vertical slurring machine for completely loosing for some time, and add aedelforsite, sanding dust and other mixing material in it for sufficiently loosing and mixing.
7.3. Pulp treatment.
To add pulped paper into vertical smashing machine in high concentration, and add ration water for releasing in batch type. The every batch needs 40-60mins. The smashed pulp is pumped into first storage pool. After adding water to dilute to lower concentration, feeding them into second double disc grinding machine for further grinding and releasing to increasing the pulping degree. The grinded again the pulp will be pumped into second storage pool. In case the treated the pulp quality can not meet the requirement of production process, it must be grinded further, then pumped into third storage pool and read to be used. For easy to measure the concentration of pulp treated, it's necessary to fix the pulp concentration, so that the operator can measure the pulp quantity by volume.
7.4. Slurry preparing section
To pump the loosened mixer slurry of fiber into slurry machine, and add ration pulp according to the measuring. Then the slaking lime powder, quartz powder, cement etc. Powdery material are fed in it from their silo by screw conveyer, after being measured by electronic scale. The all powdery materials are fed and mixed with mix with mixer slurry of the pulp and fiber in the slurry machine sufficiently to be prepared slurry in some concentration and pumped into hopper pool.
7.5. Storing slurry and pre-mixing
The slurry in the storage pool are fed into single disc grinding machine by average ration for uniform grinding to make the fiber further loose and mixing. The above ground slurry will be fed into pre-mixing tank with scale & concentration meter to check and adjust the concentration by manual. The stable slurry concentration can ensure stabilization forming board and easy to adjusting the thickness of board.
7.6. Board forming, green board accepting & stacking
Stable and easy to be controlled. The material slurry is average kept on the moving industrial blanketry after being filtered by screen cage. After removing the water by vacuum, the forming drum of boarding machinery Materials consumption of board forming by extracting process is low. The producing is y will continually reel the thin material layer on the forming drum from blanketry until to rated thickness which will be controlled by automatic system, and cut by knife on the drum. The receiver will spend the green board, and finshed move to the stacking machine for stacking.
7.7. Pre-curing and mould removing
It should have a period time of pre-curing after the wet blank is stacked to make sure the blank reach the former strength, it is good for mechinery mould removing and stacking. There is a pre-cuing kiln for the pre-curing, the temperature remain 50-70, it can leave the kiln after 4h-6h. There are cooling tube on the pre-curing wall, it depend on stream to provide heat.
All the material was considered to be transported into factory by truck. Among them, quartz powder, cement slaked lime powder are into factory by tank truck and then pump into different storage silo. The other raw materials are store in the storehouse, after entering factory.
7.2. Fiber treatment
The fiber in the bag will move into another special bag through feeding machine after removing the original package, to store, measure and feed. The all kinds of the fibers after measuring by automatic scale will be sent into vertical slurring machine for completely loosing for some time, and add aedelforsite, sanding dust and other mixing material in it for sufficiently loosing and mixing.
7.3. Pulp treatment.
To add pulped paper into vertical smashing machine in high concentration, and add ration water for releasing in batch type. The every batch needs 40-60mins. The smashed pulp is pumped into first storage pool. After adding water to dilute to lower concentration, feeding them into second double disc grinding machine for further grinding and releasing to increasing the pulping degree. The grinded again the pulp will be pumped into second storage pool. In case the treated the pulp quality can not meet the requirement of production process, it must be grinded further, then pumped into third storage pool and read to be used. For easy to measure the concentration of pulp treated, it's necessary to fix the pulp concentration, so that the operator can measure the pulp quantity by volume.
7.4. Slurry preparing section
To pump the loosened mixer slurry of fiber into slurry machine, and add ration pulp according to the measuring. Then the slaking lime powder, quartz powder, cement etc. Powdery material are fed in it from their silo by screw conveyer, after being measured by electronic scale. The all powdery materials are fed and mixed with mix with mixer slurry of the pulp and fiber in the slurry machine sufficiently to be prepared slurry in some concentration and pumped into hopper pool.
7.5. Storing slurry and pre-mixing
The slurry in the storage pool are fed into single disc grinding machine by average ration for uniform grinding to make the fiber further loose and mixing. The above ground slurry will be fed into pre-mixing tank with scale & concentration meter to check and adjust the concentration by manual. The stable slurry concentration can ensure stabilization forming board and easy to adjusting the thickness of board.
7.6. Board forming, green board accepting & stacking
Stable and easy to be controlled. The material slurry is average kept on the moving industrial blanketry after being filtered by screen cage. After removing the water by vacuum, the forming drum of boarding machinery Materials consumption of board forming by extracting process is low. The producing is y will continually reel the thin material layer on the forming drum from blanketry until to rated thickness which will be controlled by automatic system, and cut by knife on the drum. The receiver will spend the green board, and finshed move to the stacking machine for stacking.
7.7. Pre-curing and mould removing
It should have a period time of pre-curing after the wet blank is stacked to make sure the blank reach the former strength, it is good for mechinery mould removing and stacking. There is a pre-cuing kiln for the pre-curing, the temperature remain 50-70, it can leave the kiln after 4h-6h. There are cooling tube on the pre-curing wall, it depend on stream to provide heat.
Horizontal > =22Mpa 24.9Mpa Qualified
Vertical > =17 Mpa 21.4Mpa
2 Impact strength > =2.0 KJ/m2 3.7KJ/m2 Qualified
3 Indensity > =1.6g/cm3 1.72g/cm3 Qualified
4 Water absorption < =24% 16.8% Qualified
5 Waterproofness According to the National standard GB8041 tested -24H checking allow damp mark on the back of the board, but no water drop Meet the National standard GB8041 Qualified
6 Freezing resistance According to the National standard GB8041 tested- after 25 times Cycliccrackingno break and layer appear Meet the National standard GB804
| Compressive Strength | ~20 MPa (3, 000 PSI) |
| Impact Resistance | > 6 kJ/m2 |
| Tensile Strength | > 5.5 MPa |
| Density (Specific Mass) | ~1000 Kg/m3 (+/-< 2%) |
| Moisture Absorption | ~26% maximum saturation (slow absorption rate) |
| Moisture Content | ~6% |
| Water Vapour Diffusion | ~28 / 35 |
| Specific Heat | ~930 J/kgK |
| Thermal Conductivity | ~0.44 W / mK |
| Modulus of elasticity | ~6045 N/mm2 |
| Flexibility UNI E 12372 | ~20.1 N/mm2 maximum 12mm x 1220 x 2440 = 10 N/mm2 |
| Surface Alkalinity | ~10 Ph |
| Thermal Expansion Hot/Cold | 0, 01 mm/mC (from temp +20C to -20C) |
| Expansion in Water | less than < 0.02% from ambient to saturation |
| Freeze / Thaw - UNI EN 520 | 100 cycles without notable effects |
| Frost Resistance | no water drops form on surface |
| Combustibility / Fire Ratings | non-combustible / 12mm exceeds 1 hr fire rating |
| Dimensional tolerance | thick 0.2mm / width 2mm / length 3mm / Sq. 3mm |
| Toxicity Pollutants Heavy Metals - UNI EN 12457-2 | Below measurable levels of test instruments |
| Asbestos Analysis | Absent - not measurable |
| Formaldehyde Analysis | Absent - not measurable |
| Sound Attenuation (9mm) | tested design ASTM E90 = STC 48, 50, 55, & 60 |
| Color | Slate Grey and Chalk White |
| Surface texture | smooth one side; uniform machine textured back |
| Basic Compounds | (MgO)+(natural silicates)+(glass fibre)+(wood fibre) |
Company Profile
Shandong Chuangxin Building Materials Complete Equipments Co., Ltd
Shandong Chuangxin Building Materials Machinery Co., Ltd., as a new
and high technology enterprise registered at provincial industrial
and commercial department and a modern group enterprise integrated
with scientific research, processing and trade mainly focus on
research, development and popularization of decorating technique,
building materials technology and machinery. Its many patent
products were sold throughout China and some were exported to
Russia, Southeast Asia, Hong Kong and Taiwan. We have had rich
assets and intellectual property rights after many years, and in
July 2004, our products were awarded as many laurels such as State
Key New Product by State Ministry of Science and Technology,
Ministry of Commerce, General Administration of Quality
Supervision, Inspection and Quarantine and State Environmental
Protection Administration. With this company got much economic
benefit and social benefit, so it enjoys high popularity and good
credit in the society. The company is composed of Machinery
Factory, Technology Development Center, Decorating Materials
Factory, Handicraft Development Center and Research Institute of
Paint and Coatings, and it establishes cooperative relationship
with Higher Educational Institutions and Scientific Research
Academy in Beijing and Shandong. With perfect scientific research
production base, rich material conditions and technical force and
acute market feeling, the company reformed boldly and strengthened
exchange and cooperation with the world, and at the same time made
its technology and equipment always meet requirements of changing
market. The above let this company ranks as a leading enterprise in
the same industry. In the information times filled with opportunity
and challenge, all employers of our company will abide by the
management ideas of “Take Market as Principle, Take Scientific
Technology as Forerunner” and carry forward the company spirit of
“Only Innovation can bring competitive power and vitality”, to work
towards to key technological breakthroughs and develop industry,
and will exploit, develop and create wonderful tomorrow together
with all friends on the new and high technology road.
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