Double Layer Cold Roll Forming Machine Pass CE And ISO Automatic Control

Double Layer Cold Roll Forming Machine Pass CE And ISO Automatic Control

Composition of machine:

Roll forming main machine …………………………1 unit
Manual Uncoiler ………………………………………1 unit
Control panel …………………………………………..1 unit
Hydraulic station …………………………………… …1 unit
Manual out table……………………… ……………….2 unit

Technological process:

De-coiling --- feeding -- Punching --- cutting --- roll forming --- Out table


Specification Details:

1. Purlin specifications:
For C purlin: width: 80-350mm height: 40-80mm, small rib: 14-25mm
For Z purlin: width :80-350mm height: 40-80mm, small rib: 14-25mm
2. Coil thickness:1.2-3.5mm Q195~235, zinc coils & Hot Rolled coils
3. Working speed: 10-25m/min (not containing punching and cutting time )
4. Forming roller: 17steps
5. Leveling roller:5steps (up 2 and down 3)
6. Rectifying: one step
7. Feeding & guiding: 2 sets ,4 rollers
8. Material of roller: GCr15, quenched
9. Material of main shaft:45﹟ steel
10. Main motor: 15KW
11. Feeding, leveling motor power: 7.5 KW
12. Hydraulic pressure: 15-20MPa
13. Hydraulic power: 7.5 KW
14. Two servo motor and four encoder
15. Transmission: Transmission by by Chains 1.2Inch double line
16. Main dimension: 11000 x 1400 x 1400mm (L x W x H)
17. Total weight: 14000kg


Character of main structure:

The structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. It has the ability of strong loading and stable operation when running the machine. All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively. We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming . It is very easy to install the equipment and suitable for producing in the factory. The machine has features of low noise and high efficiency.


Punching and cutting:

1. Punching mold: Cr12 HRC 58-62
2. Machine with 3 sets punching system
3. Punching with hydraulic drive
4. Punching in longitude wise controlled by PLC, punching at horizontal wise adjusted by manual hand wheel
5. Punch details as shown in drawing.
6. Hydraulic Cutting before forming: Cut the sheet before roll forming to required length
7. Cutting motion: The main machine not stop and the continue punching and cutting .
8. Material of blade: CR12with heat treatment
9. Length measuring: Automatic length measuring
10. Tolerance of length: 3m+/- 1.5mm


Machine Pictures:

As the co-founder of FAMOUS Engineering Company, Mr.Tomy GAO has been in the construction field for many years, and established series of companies with the target to create ecological chain in the building construction industry.

Nowadays, under FASECBuildings Group, there are several typical companies namely:

1. Hangzhou FAMOUS Steel Engineering Company

2. FASEC (Hangzhou) Window Wall Company

3. Hangzhou FASEC Building Material Company

Hangzhou USEU Metal Manufacturing Company and some more not listed here.

The key business scope of FASECbuildings Group include but not limited at:

1. Structural Steelworks & Steel Framing (Heavy/Light) construction

2. Glass Windows Doors, Curtain Wall Facade, Aluminum Panels Cladding, Partition Walls, Railing & Louvers, Screens Grills, BIPV etc

3. Building Roof Wall Flooring integrated material and other interiors new material R & D.

FASECbuildings Group always aim to offer cost saving prefab materials for USA-Europe & UK-Australia etc foreign standard market customers, with freely technical supports like engineering design when needed/detailing drawings/site construction guidance etc. We have multiple certification/experiences as well as the overall 2D/3D modelling capability for the building framing and the surroundings.

Brief Introduction of Subsidiaries:

1. Hangzhou FAMOUS Steel Engineering Co.,ltd. focus on the Design & Construction of various Steel Buildings and Structural Steelworks fabrication. The company have received a lot of foreign projects ranging from warehouse buildings, multi-storey apartments, high rise office & hotel buildings, space framing theaters, triangle truss buildings, to steel bridges, handling machinery framing, power plant towers, mining production line steelworks, cement production line steelworks, petro-chemical rackings etc. Basically the company have the full capability to operate various large-scaled projects complex except the simple building project.

2. FASEC (Hangzhou) Window Wall Company specializes in the offer of various aluminum & glass-related products design/manufacture/supply & installation. We have successfully supplied quite a lot of insulated & laminated glass panes, windows, glass doors, curtain walls, partition walls, railings, louvers, grills, metal claddings etc not only in China but also around the world. Australian standard, British Standard, Europe standard, and American standard etc aluminum & glass facade products are in our main research & development range.

3. Hangzhou FASEC Building Material Company play the role of the bridging and lubricating with different customers of new building material requirement for roof wall floor and interiors. Our building material team always are on the way to research and develop new style building material to save cost and time of building industrial customers. USEU Metal factory is its strong manufacturing backup force, and our own engineering team can offer various technical supports too.

FASECBuildings Group have passed by series of certifications like the quality management system (ISO 9001:2008), the Europe product quality control system EN1090, the structural fabrication system certificates of Europe ISO3834 and America AWS D1.1, the Australia AS2047 Glazed Windows Doors Qualifications etc.

Currently, FASECbuildings Group have spread its network across Xi’an, Shanghai, Nanjing, Guangzhou, Wuhan, Xiangfan, Liuzhou, Wuhu, Suzhou, Zhengzhou, and Yunnan, etc., as well as exporting business with America, Canada, Australia, New Zealand, United Kingdom, Germany, France, Bolivia, Chile, Argentina, Uruguary, Peru, Thailand, Philippine, Nigeria, Vietnam, South Africa, Ghana, Kenya, Zambia, UAE, Sudan, Iran, Irap, Angola, Poland, Mongolia, Russia and so on.

Through so many domestic & overseas project cases, FASECbuildings Group has successfully won reputations and experiences not only in China, but also in various foreign standards markets with examples of Europe Standards, America Standards, Australia Standards, British Standards, etc building related materials and building construction.

We keep improvement and innovation, with the slogan of “USA-EUROPE Standard Engineering and Quality Control Build Our Brand Reliability! One Trial Order Bring Constant Cooperation!”

Warmly welcome Customers to visit and communicate with us for free budget and detailed products catalog obtaining. Thank you all.