
Purpose:
This serial equipment is mainly used for a variety of polyester bottled carbonated beverage production, integrating rinsing, filling and capping machine into one. The whole machine design is scientific and reasonable, good appearance and, complete function, convenient for operation and maintenance and high automation.
Features:
1, The whole machine adopts bottlenecks suspension operating state design, so that the product line is reliable, and also avoid small bottle thickness or bottle height deviation causing machine operating abnormally, to replace bottles more convenient and faster.
2, Introducing German, Italian, and American advanced technology, using isobaric filling principle, the filling speed is fast, and liquid level control is stable. Material stock is full sealing structure with CIP interface.
3, Using magnetic torque screw cap to realize grasping and screwing cap. Screwing torque can be adjusted steplessly. Sealing is strictness and reliable.
4, Horizontal rotating pneumatic cap management device can protect the surface of bottle cap and automatically capping if no cap in material hopper.
5, The whole machine uses PLC computer controlled and human-machine interface touch screen button, has lacking cap, overload protection alarm devices which helps check and eliminate fault, and has high production automation.
6, Energy saving: level automation control system.
7, All of the parts contacting with material are manufactured with excellent stainless steel, and main electrical parts are using products from international famous supplier.
Applications:
PET bottles with all volumes and shapes for carbonated drinks, CSD, cola, soda water, energy drinks, kvass, beer, etc.
Competitive Advantage:
1. Rinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.
2. Filler
A. Filling valve use isobar machinery valve, High speed and big
flow, the high accuracy filling valve, filling speed fast, the
liquid level is stable.
B. Main drive adopt gear drive independent, high efficiency ,small
noise ,long life ,maintenance-free, transducer can control the main
motor speed ,the machine adopt Variable-frequency variable speed,
whole operations area ,engine base is stainless steel contain
carbon steel.
C. Guide bottle system, simple structure, according to bottle style
,can change
D. The whole machine can be controlled automatically by PLC
E. Filling hydraulic material liquid level height adopt liquid
level probe control ,liquid level steady ,filling reliable
F. The machine important parts and electrical elements is import
production
G. Filling hydraulic material can be controlled automatically .and
have CIP washing connector.
3. Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. our screw capping has following feature.
Equipment structure
Base
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control
Main configuration
Touch screen: THINGET
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Autonics
Proximity switch: Autonics
Other electrical components: Schneider
Pneumatic component: Airtac
Water pump: Nanfang
Main motor: Siemens
Bearing: Harbin
Specifications:
Model | Washing Heads | Filling Heads | Capping Heads | Production Capacity (B/h 500ml) | Main Motor Power (KW) |
DGCF18-18-6 | 18 | 18 | 6 | 5000 | 3.5 |
DGCF24-24-8 | 24 | 24 | 8 | 8000 | 3.8 |
DGCF32-32-10 | 32 | 32 | 10 | 12000 | 5.5 |
DGCF40-40-10 | 40 | 40 | 10 | 15000 | 7.5 |
DGCF50-50-12 | 50 | 50 | 12 | 18000 | 12 |
DGCF60-60-15 | 60 | 60 | 15 | 24000 | 13.5 |
DGCF72-72-16 | 72 | 72 | 16 | 28000 | 15 |
Zhangjiagang Sunswell Machinery Co., Ltd.
About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
We can customize liquid food production lines according to customers’ demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.
Advantages
Sunswell leads the market in the field of machinery and process
technology for liquid packaging
Sunswell is also the exclusive agent of PETALL, a professional air compressor manufacturer.
Leadership in quality and technology from raw material to bottled liquid to recycled plastic chips - Sunswell, A-Z turnkey plant supplier, is known for developing innovative high-end products and new technologies.
Certificates
Exhibition